Description

Book Synopsis


Table of Contents
About the Authors iii

Preface to the Fourth Edition v

General Nomenclature xiii

Dimensions and Units xvii

1. Separation Processes 1

1.0∗ Instructional Objectives 1

1.1∗ Industrial Chemical Processes 1

1.2∗ Basic Separation Techniques 3

1.3⚬ Separations by Phase Creation 4

1.4⚬ Separations by Phase Addition 6

1.5⚬ Separations by Barrier 7

1.6⚬ Separations by an External Field or Gradient 7

1.7∗ Brief Comparison of Common Separation Operations 8

1.8∗ Separation Processes, Product Purity, Component Recovery, and Separation Sequences 9

Summary, References, Study Questions, Exercises

2. Thermodynamics of Separation Operations 16

2.0∗ Instructional Objectives 16

2.1∗ Phase Equilibria 16

2.2∗ Ideal-Gas, Ideal-Liquid-Solution Model 20

2.3⚬ Graphical Representation of Thermodynamic Properties 21

2.4⚬ Nonideal Thermodynamic Property Models 23

2.5⚬ P-v-T Equation-of-State (EOS) Models 23

2.6⚬ Highly Nonideal Liquid Solutions 27

2.7⚬ Gibbs Excess Free-Energy (gE) Models 29

2.8⚬ Predictive Models 34

2.9⚬ Electrolyte Solution Models 36

2.10⚬ Polymer Solution Models 36

2.11∗ K-Value Methods in Process Simulators 36

2.12∗ Exergy and Second-Law Analysis 37

Nomenclature, Summary, References, Study Questions, Exercises

3. Mass Transfer and Diffusion 46

3.0∗ Instructional Objectives 46

3.1∗ Steady-State, Ordinary Molecular Diffusion 47

3.2∗ Diffusion Coefficients (Diffusivities) 51

3.3∗ Steady-State and Unsteady-State Mass Transfer Through Stationary Media 58

3.4∗ Mass Transfer in Laminar Flow 60

3.5∗ Mass Transfer in Turbulent Flow 68

3.6∗ Models for Mass Transfer in Fluids with a Fluid–Fluid Interface 73

3.7∗ Two-Film Theory and Overall Mass-Transfer Coefficients 76

Nomenclature, Summary, References, Study Questions, Exercises

4. Single Equilibrium Stages and Flash Calculations 87

4.0∗ Instructional Objectives 87

4.1∗ Gibbs’ Phase Rule and Degrees of Freedom 88

4.2∗ Binary Vapor–Liquid Systems at Equilibrium 89

4.3∗ Equilibrium Two-Phase Flash Calculations 93

4.4∗ Ternary Liquid–Liquid Systems at Equilibrium 97

4.5⚬ Multicomponent Liquid–Liquid Systems 101

4.6∗ Liquid–Solid Systems 102

4.7∗ Gas–Liquid Systems 104

4.8∗ Gas–Solid Systems 105

4.9⦁ Three-Phase Equilibrium Systems 107

Nomenclature, Summary, References, Study Questions, Exercises

5. Multistage Cascades and Hybrid Systems 118

5.0∗ Instructional Objectives 118

5.1∗ Cascade Configurations 118

5.2∗ Single-Section Liquid–Liquid Extraction Cascades 119

5.3∗ Two-Section Distillation Cascades 121

5.4⚬ Membrane Cascades 123

5.5⚬ Hybrid Systems 125

5.6∗ Degrees of Freedom and Specifications for Cascades 125

Nomenclature, Summary, References, Study Questions, Exercises

6. Absorption and Stripping 137

6.0∗ Instructional Objectives 137

6.1⚬ Equipment for Vapor–Liquid Separations 138

6.2⚬ General Design Considerations 143

6.3∗ Graphical Method for Trayed Towers 144

6.4∗ Kremser Group Method for Multicomponent Absorption and Stripping 148

6.5∗ Stage Efficiency and Column Height for Trayed Columns 154

6.6∗ Flooding, Column Diameter, and Tray Layout for Trayed Columns 161

6.7∗ Rate-Based Method for Packed Columns 164

6.8∗ Packed-Column Liquid Holdup, Diameter, Flooding, Pressure Drop, and Mass-Transfer Efficiency 169

6.9⦁ Reactive (Chemical) Absorption 180

Nomenclature, Summary, References, Study Questions, Exercises

7. Distillation of Binary Mixtures 191

7.0∗ Instructional Objectives 191

7.1⚬ Equipment and Design Considerations 193

7.2∗ McCabe–Thiele Graphical Method for Trayed Towers 193

7.3⚬ Extensions of the McCabe–Thiele Method 203

7.4∗ Estimation of Tray Efficiency for Distillation 208

7.5∗ Column and Reflux-Drum Diameters 215

7.6∗ Rate-Based Method for Packed Distillation Columns 216

Nomenclature, Summary, References, Study Questions, Exercises

8. Liquid–Liquid Extraction with Ternary Systems 231

8.0∗ Instructional Objectives 231

8.1⚬ Equipment for Solvent Extraction 233

8.2⚬ General Design Considerations 239

8.3∗ Hunter–Nash Graphical Equilibrium-Stage Method 243

8.4⚬ Theory and Scale-Up of Extractor Performance 252

Nomenclature, Summary, References, Study Questions, Exercises

9. Approximate Methods for Multicomponent Distillation 267

9.0∗ Instructional Objectives 267

9.1∗ Fenske–Underwood–Gilliland (FUG) Method 267

9.2∗ Using the Shortcut (FUG) Method with Process Simulators 279

Nomenclature, Summary, References, Study Questions, Exercises

10. Equilibrium-Based Methods for Multicomponent Absorption, Stripping, Distillation, and Extraction 284

10.0∗ Instructional Objectives 284

10.1∗ Simple Model for a Vapor–Liquid Equilibrium Stage 284

10.2⦁ Evolution of Methods for Solving the Mesh Equations 286

10.3∗ Strategies for Applying Process-Simulator Methods 287

10.4∗ Main Mathematical Procedures 291

10.5∗ Bubble-Point (BP) and Sum-Rates (SR) Methods 294

10.6∗ Simultaneous-Correction Method 297

10.7∗ Inside-Out Method 304

10.8⦁ Rigorous Methods for Liquid–Liquid Extraction 309

Nomenclature, Summary, References, Study Questions, Exercises

11. Enhanced Distillation and Supercritical Extraction 320

11.0∗ Instructional Objectives 320

11.1∗ Use of Triangular Graphs 321

11.2∗ Extractive Distillation 332

11.3⦁ Salt Distillation 335

11.4⦁ Pressure-Swing Distillation 337

11.5⦁ Homogeneous Azeotropic Distillation 339

11.6∗ Heterogeneous Azeotropic Distillation 343

11.7⦁ Reactive Distillation 352

11.8⦁ Supercritical-Fluid Extraction 357

Nomenclature, Summary, References, Study Questions, Exercises

12. Rate-Based Models for Vapor–Liquid Separation Operations 368

12.0⦁ Instructional Objectives 368

12.1⦁ Rate-Based Model 370

12.2⦁ Thermodynamic Properties and Transport-Rate Expressions 372

12.3⦁ Methods for Estimating Transport Coefficients and Interfacial Area 375

12.4⦁ Vapor and Liquid Flow Patterns 375

12.5⦁ Method of Calculation 376

Nomenclature, Summary, References, Study Questions, Exercises

13. Batch Distillation 385

13.0∗ Instructional Objectives 385

13.1∗ Differential Distillation 385

13.2∗ Binary Batch Rectification 388

13.3⦁ Batch Stripping and Complex Batch Distillation 390

13.4⦁ Effect of Liquid Holdup 391

13.5∗ Stage-by-Stage Methods for Batch Rectification 391

13.6∗ Intermediate-Cut Strategy 400

13.7⦁ Optimal Control by Variation of Reflux Ratio 401

Nomenclature, Summary, References, Study Questions, Exercises ∗Suitable for an UG course ⚬Optional ⦁Advanced

14. Membrane Separations 408

14.0∗ Instructional Objectives 408

14.1⚬ Membrane Materials 410

14.2⚬ Membrane Modules 414

14.3∗ Mass Transfer in Membranes 416

14.4∗ Dialysis 430

14.5⚬ Electrodialysis 432

14.6∗ Reverse Osmosis 434

14.7∗ Gas Permeation 438

14.8⚬ Pervaporation 441

Nomenclature, Summary, References, Study Questions, Exercises

15. Adsorption, Ion Exchange, and Chromatography 451

15.0∗ Instructional Objectives 451

15.1∗ Sorbents 453

15.2∗ Equilibrium Considerations 461

15.3∗ Kinetic and Transport Rate Considerations 470

15.4⚬ Equipment for Sorption Operations 475

15.5∗ Slurry and Fixed-Bed Adsorption Systems 479

15.6∗ Continuous, Countercurrent Adsorption Systems 494

15.7⚬ Ion-Exchange Cycle 502

15.8∗ Chromatographic Separations 503

Nomenclature, Summary, References, Study Questions, Exercises

Answers to Selected Exercises 519

Index 521

Separation Process Principles

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A Paperback / softback by J. D. Seader, Ernest J. Henley, D. Keith Roper

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    View other formats and editions of Separation Process Principles by J. D. Seader

    Publisher: John Wiley & Sons Inc
    Publication Date: 26/07/2019
    ISBN13: 9781119638636, 978-1119638636
    ISBN10: 1119638631

    Description

    Book Synopsis


    Table of Contents
    About the Authors iii

    Preface to the Fourth Edition v

    General Nomenclature xiii

    Dimensions and Units xvii

    1. Separation Processes 1

    1.0∗ Instructional Objectives 1

    1.1∗ Industrial Chemical Processes 1

    1.2∗ Basic Separation Techniques 3

    1.3⚬ Separations by Phase Creation 4

    1.4⚬ Separations by Phase Addition 6

    1.5⚬ Separations by Barrier 7

    1.6⚬ Separations by an External Field or Gradient 7

    1.7∗ Brief Comparison of Common Separation Operations 8

    1.8∗ Separation Processes, Product Purity, Component Recovery, and Separation Sequences 9

    Summary, References, Study Questions, Exercises

    2. Thermodynamics of Separation Operations 16

    2.0∗ Instructional Objectives 16

    2.1∗ Phase Equilibria 16

    2.2∗ Ideal-Gas, Ideal-Liquid-Solution Model 20

    2.3⚬ Graphical Representation of Thermodynamic Properties 21

    2.4⚬ Nonideal Thermodynamic Property Models 23

    2.5⚬ P-v-T Equation-of-State (EOS) Models 23

    2.6⚬ Highly Nonideal Liquid Solutions 27

    2.7⚬ Gibbs Excess Free-Energy (gE) Models 29

    2.8⚬ Predictive Models 34

    2.9⚬ Electrolyte Solution Models 36

    2.10⚬ Polymer Solution Models 36

    2.11∗ K-Value Methods in Process Simulators 36

    2.12∗ Exergy and Second-Law Analysis 37

    Nomenclature, Summary, References, Study Questions, Exercises

    3. Mass Transfer and Diffusion 46

    3.0∗ Instructional Objectives 46

    3.1∗ Steady-State, Ordinary Molecular Diffusion 47

    3.2∗ Diffusion Coefficients (Diffusivities) 51

    3.3∗ Steady-State and Unsteady-State Mass Transfer Through Stationary Media 58

    3.4∗ Mass Transfer in Laminar Flow 60

    3.5∗ Mass Transfer in Turbulent Flow 68

    3.6∗ Models for Mass Transfer in Fluids with a Fluid–Fluid Interface 73

    3.7∗ Two-Film Theory and Overall Mass-Transfer Coefficients 76

    Nomenclature, Summary, References, Study Questions, Exercises

    4. Single Equilibrium Stages and Flash Calculations 87

    4.0∗ Instructional Objectives 87

    4.1∗ Gibbs’ Phase Rule and Degrees of Freedom 88

    4.2∗ Binary Vapor–Liquid Systems at Equilibrium 89

    4.3∗ Equilibrium Two-Phase Flash Calculations 93

    4.4∗ Ternary Liquid–Liquid Systems at Equilibrium 97

    4.5⚬ Multicomponent Liquid–Liquid Systems 101

    4.6∗ Liquid–Solid Systems 102

    4.7∗ Gas–Liquid Systems 104

    4.8∗ Gas–Solid Systems 105

    4.9⦁ Three-Phase Equilibrium Systems 107

    Nomenclature, Summary, References, Study Questions, Exercises

    5. Multistage Cascades and Hybrid Systems 118

    5.0∗ Instructional Objectives 118

    5.1∗ Cascade Configurations 118

    5.2∗ Single-Section Liquid–Liquid Extraction Cascades 119

    5.3∗ Two-Section Distillation Cascades 121

    5.4⚬ Membrane Cascades 123

    5.5⚬ Hybrid Systems 125

    5.6∗ Degrees of Freedom and Specifications for Cascades 125

    Nomenclature, Summary, References, Study Questions, Exercises

    6. Absorption and Stripping 137

    6.0∗ Instructional Objectives 137

    6.1⚬ Equipment for Vapor–Liquid Separations 138

    6.2⚬ General Design Considerations 143

    6.3∗ Graphical Method for Trayed Towers 144

    6.4∗ Kremser Group Method for Multicomponent Absorption and Stripping 148

    6.5∗ Stage Efficiency and Column Height for Trayed Columns 154

    6.6∗ Flooding, Column Diameter, and Tray Layout for Trayed Columns 161

    6.7∗ Rate-Based Method for Packed Columns 164

    6.8∗ Packed-Column Liquid Holdup, Diameter, Flooding, Pressure Drop, and Mass-Transfer Efficiency 169

    6.9⦁ Reactive (Chemical) Absorption 180

    Nomenclature, Summary, References, Study Questions, Exercises

    7. Distillation of Binary Mixtures 191

    7.0∗ Instructional Objectives 191

    7.1⚬ Equipment and Design Considerations 193

    7.2∗ McCabe–Thiele Graphical Method for Trayed Towers 193

    7.3⚬ Extensions of the McCabe–Thiele Method 203

    7.4∗ Estimation of Tray Efficiency for Distillation 208

    7.5∗ Column and Reflux-Drum Diameters 215

    7.6∗ Rate-Based Method for Packed Distillation Columns 216

    Nomenclature, Summary, References, Study Questions, Exercises

    8. Liquid–Liquid Extraction with Ternary Systems 231

    8.0∗ Instructional Objectives 231

    8.1⚬ Equipment for Solvent Extraction 233

    8.2⚬ General Design Considerations 239

    8.3∗ Hunter–Nash Graphical Equilibrium-Stage Method 243

    8.4⚬ Theory and Scale-Up of Extractor Performance 252

    Nomenclature, Summary, References, Study Questions, Exercises

    9. Approximate Methods for Multicomponent Distillation 267

    9.0∗ Instructional Objectives 267

    9.1∗ Fenske–Underwood–Gilliland (FUG) Method 267

    9.2∗ Using the Shortcut (FUG) Method with Process Simulators 279

    Nomenclature, Summary, References, Study Questions, Exercises

    10. Equilibrium-Based Methods for Multicomponent Absorption, Stripping, Distillation, and Extraction 284

    10.0∗ Instructional Objectives 284

    10.1∗ Simple Model for a Vapor–Liquid Equilibrium Stage 284

    10.2⦁ Evolution of Methods for Solving the Mesh Equations 286

    10.3∗ Strategies for Applying Process-Simulator Methods 287

    10.4∗ Main Mathematical Procedures 291

    10.5∗ Bubble-Point (BP) and Sum-Rates (SR) Methods 294

    10.6∗ Simultaneous-Correction Method 297

    10.7∗ Inside-Out Method 304

    10.8⦁ Rigorous Methods for Liquid–Liquid Extraction 309

    Nomenclature, Summary, References, Study Questions, Exercises

    11. Enhanced Distillation and Supercritical Extraction 320

    11.0∗ Instructional Objectives 320

    11.1∗ Use of Triangular Graphs 321

    11.2∗ Extractive Distillation 332

    11.3⦁ Salt Distillation 335

    11.4⦁ Pressure-Swing Distillation 337

    11.5⦁ Homogeneous Azeotropic Distillation 339

    11.6∗ Heterogeneous Azeotropic Distillation 343

    11.7⦁ Reactive Distillation 352

    11.8⦁ Supercritical-Fluid Extraction 357

    Nomenclature, Summary, References, Study Questions, Exercises

    12. Rate-Based Models for Vapor–Liquid Separation Operations 368

    12.0⦁ Instructional Objectives 368

    12.1⦁ Rate-Based Model 370

    12.2⦁ Thermodynamic Properties and Transport-Rate Expressions 372

    12.3⦁ Methods for Estimating Transport Coefficients and Interfacial Area 375

    12.4⦁ Vapor and Liquid Flow Patterns 375

    12.5⦁ Method of Calculation 376

    Nomenclature, Summary, References, Study Questions, Exercises

    13. Batch Distillation 385

    13.0∗ Instructional Objectives 385

    13.1∗ Differential Distillation 385

    13.2∗ Binary Batch Rectification 388

    13.3⦁ Batch Stripping and Complex Batch Distillation 390

    13.4⦁ Effect of Liquid Holdup 391

    13.5∗ Stage-by-Stage Methods for Batch Rectification 391

    13.6∗ Intermediate-Cut Strategy 400

    13.7⦁ Optimal Control by Variation of Reflux Ratio 401

    Nomenclature, Summary, References, Study Questions, Exercises ∗Suitable for an UG course ⚬Optional ⦁Advanced

    14. Membrane Separations 408

    14.0∗ Instructional Objectives 408

    14.1⚬ Membrane Materials 410

    14.2⚬ Membrane Modules 414

    14.3∗ Mass Transfer in Membranes 416

    14.4∗ Dialysis 430

    14.5⚬ Electrodialysis 432

    14.6∗ Reverse Osmosis 434

    14.7∗ Gas Permeation 438

    14.8⚬ Pervaporation 441

    Nomenclature, Summary, References, Study Questions, Exercises

    15. Adsorption, Ion Exchange, and Chromatography 451

    15.0∗ Instructional Objectives 451

    15.1∗ Sorbents 453

    15.2∗ Equilibrium Considerations 461

    15.3∗ Kinetic and Transport Rate Considerations 470

    15.4⚬ Equipment for Sorption Operations 475

    15.5∗ Slurry and Fixed-Bed Adsorption Systems 479

    15.6∗ Continuous, Countercurrent Adsorption Systems 494

    15.7⚬ Ion-Exchange Cycle 502

    15.8∗ Chromatographic Separations 503

    Nomenclature, Summary, References, Study Questions, Exercises

    Answers to Selected Exercises 519

    Index 521

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