Search results for ""Hanser Publications""

This book provides a structured methodology and scientific basis for engineering injection molds. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real-world product design applications. It will help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs.Injection molding continues to be a core plastics manufacturing process, but now has competition from additive manufacturing for certain applications, and environmental concerns are in the spotlight. The 3rd edition addresses these issues, in particular with a new chapter on mold manufacturing strategy to provide an overview of the most common machining and additive manufacturing processes with cost and time models to guide the manufacturing strategy; updated and simplified break-even cost models to assist in the mold layout design (number of cavities and type of mold) vs. 3D printing; a new section on environmental concerns include mold design for recycled resins; and updates to the International Tolerance standards, and the new technology and simulation sections.

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Industrial processes involving handling of solid raw materials are highly dependent on our understanding of the fundamental characteristics and properties of the starting solid materials, as well as whether or not the related process hardware and operation are properly designed and optimized. This is true of almost all plastics manufacturing processes since particulate solids handling is the most elementary processing step. This book provides a broad understanding of powder technology and the significance of particulate solid characteristics that are applicable to plastics manufacturing processes. It focuses on the particular characteristics of solid materials relevant to plastics manufacturing processes. Applications of engineering principles based on the selected solid characteristics which illustrate the uniqueness of the subject are also included. The useful and practical information within offers engineers solutions to otherwise unclear problems commonly encountered in industry. The selected examples of research investigations provided should also inspire readers to formulate further fundamental as well as applied research studies on the inter- and intra-relationship between powder technology and plastics processing technology.

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Successful coloration of plastics is a challenging exercise, requiring deep understanding of chemical, physical, and technological factors, as well as national and international regulations. Customer and regulatory demands are often very high, concerning toxicity, environmental factors, color specification/matching, stability, and cost, among others. This book enables the reader to identify the right color preparation for a particular product application, accounting for material and design.

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Co-rotating twin-screw extruders are extensively used for the preparation, compounding, mixing, and processing of plastics, but also in other industry branches, such as in rubber and food processing, and increasingly in the pharmaceutical industry too. Derived from the classic, bestselling work Co-Rotating Twin Screw Extruders, this book brings much of the content up to date, with an expanded focus on the fundamentals of co-rotating twin-screw extrusion, including functional zones in the extruder, screw elements, material behavior, flow properties, performance behavior, and application of computational fluid dynamics.Co-rotating twin-screw machines usually have modular configurations and are thus quite flexible for adapting to changing tasks and material properties. Well-founded knowledge of machines, processes, and material behavior is required in order to design and operate twin-screw extruders for economically successful operations. With chapters written by many expert authors from industry and academia, this book provides valuable information on applications from a practical perspective, suitable for both beginners and experienced professional engineers.

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A user-friendly reference book and training tool, with all the essentials to understand injection molding of plastics. It is a practical guide to refining and controlling the process, increasing robustness and consistency, increasing productivity and profitability, and reducing costs.This book contains structured information on process definitions and parameters, optimization methods, key points, interpretation of data sheets, among other useful recommendations regarding both technology and design. It also provides analysis of process deviation, defects, incidents, etc. as well as a section dedicated to material selection and comparison.Includes a bonus of downloadable Excel spreadsheets for application to scientific molding, process analysis, and optimization.This book is aimed at injection molding technicians, process engineers, quality engineers, mold designers, part designers, simulation engineers, team leaders, plant managers, and those responsible for purchasing plastic materials.

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This is an introductory textbook on polymer science aimed at lecturers/professors, undergraduate and graduate students of polymer science and technology courses as well as engineering (materials, chemical, civil, food, etc.), chemistry, and physics. It is also aimed at engineers and technologists.Each chapter is written starting from simple concepts and progressively getting more complex towards its end, to help the reader decide how deep to go into each topic. Each chapter also presents the solution of many proposed problems, guiding the reader to solve numerically the everyday problems polymer technologists face, by applying theoretical concepts. Additionally, at every chapter’s end there is a list of problems for the reader to check his/her understanding of the topics.The book contains a list of more than 10 experiments to perform in the laboratory, linked to some of the concepts discussed in the book. It also serves as a long-term reference with many figures, diagrams, tables, chemical equations containing frequently needed information. It contains as well an appendix with a long list of chemical structures of the main commercially available polymers.

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From hardware and materials through processing and properties, a broad coverage of blown film extrusion is presented. A primary objective of this book is to ensure a useful balance of theory and practice. The reader will find the answers to why they encounter certain effects in the blown film process so that they are better able to troubleshoot and improve their operations. At the same time, current practices and equipment are emphasized to keep readers up-to-date with the most productive and efficient technology.The companion computer-based learning tool, The Blown Film Extrusion Simulator, is provided to enhance the reader’s understanding. This software was developed specifi cally to teach blown film extrusion equipment operation and processing principles, and is available for download. Throughout this book, exercises using the simulator are described to complement the methods and principles explained.New in this third edition is a chapter on polymer rheology, with an overview of the rheology of polymer melts and its effect on extruding blown film. Additionally, improvements and corrections have been made throughout the book.

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Thermal analysis comprises a group of techniques used to determine the physical or chemical properties of a substance as it is heated, cooled, or held at constant temperature. It is particularly important for polymer characterization, but also has major application in analysis of pharmaceuticals and foodstuffs.This comprehensive handbook presents practical and theoretical aspects of the key techniques of DSC, TGA, TMA, DMA, and related methods. It also includes separate chapters on the glass transition, polymers, polymorphism, purity determination, and method development. The large number of practical examples included should inspire readers toward new ideas for applications in their own fields of work. The chapters are independent of one another and can be read individually in any desired order.Based on years of experience in thermal analysis of users, application specialists, consultants, and course instructors, this book provides practical help to newcomers, inexperienced users, and anyone else interested in the practical aspects of thermal analysis.With the purchase of this book, you also receive a free personal access code to download the eBook.

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Die Design for Extrusion of Plastic Tubes and Pipes covers this topic from a uniquely practical perspective. The content draws on the author's over 50 years of experience in the plastics processing industry, most recently as head of the successful extrusion die manufacturing company he established in 1995. His approach is oriented toward solving production problems at the design stage using computer aided techniques for design and simulation of the plastic flow.The book provides a step-by-step guide to extrusion die design, with worked examples to illustrate problem solving. It is shown how important melt flow variables (e.g., pressure drop, shear stress, shear rate, temperature variations, and distribution variations, etc.) of key materials are determined using FEM software. The detailed drawings of complete dies for various applications that are provided constitute a rare and valuable resource. Both mono- and multilayer pipes are covered.Using the proven methods and examples from this book, the reader is well-equipped to understand dies for successful manufacture of tubes and pipes of many types.With the purchase of this book, you also receive a free personal access code to download the eBook.

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You need reliable initial processing data before setting up an injection molding machine to optimize and stabilize the process if you want to guarantee excellent results. A good set up can save you time and money. This powerful tool will provide you with the most important processing data, such as viscosity, thermal properties, mold temperatures, and suggested heater temperatures for the most commonly used materials in injection molding.Pocket-sized and condensed - yet clear and comprehensive!The PLASTICS POCKET POWER Series was developed with the plastics processor in mind. Its small, 3""X5"" size makes it a convenient resource tool for people to carry with them. These books are practical reference tools that contain all of the pertinent data plastics processors need to overcome the day-to-day challenges they encounter. The unique spiral binding of these books lets the user easily flip through the pages, mark their most-often used pages by keeping them flipped open, and allows the book to lay flat.

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The intent of all technological advancements in the machining universe is to increase productivity and precision with less involvement of the endangered species known as the Machinist. Connectivity, data, and digitization are providing opportunities for significant improvements in modeling, programming, simulation, machine/people productivity, and real-time decision making. Advances in chip technology and processing speeds yield more sophisticated controls. Software enhancements create advanced CAM systems which interpret more complex models and produce higher precision programs.This book demonstrates how to integrate these technological advancements with Lean /Six Sigma, CNC Programming, Quality, and machining best practices to create an agile machining organization capable of winning against competition anywhere in the world.While most publications are written for executives the author has deliberately designed this publication for the entire organization. The role of everyone on the organizational chart or in the shop is discussed and reviewed. The premise of the book is that the demands of global competition on the modern machining organization are so great that success requires a foundation of Leadership, People, Equipment, Quality, IT, robust processes, and all employees executing to yield exceptional quality, delivery, and profits. The author provides the architecture and blueprint for high performance.With the purchase of this book, you also receive a free personal access code to download the eBook.

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The validation of equipment, processes and methods is a basic requirement that nowadays has to be met in most industries. This handbook deals with the validation of computerized systems in general as well as with analytical method validation. The many detailed practical examples focus on thermal analysis of materials, such as plastics and rubber.The handbook is intended for newcomers interested in the theoretical and regulatory aspects of validation and for thermal analysis practitioners who have to validate their equipment and methods.

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This book creates a new perspective on the design of plastic parts. In many books there is a strong focus on the material, the material properties, and the calculation or dimensioning. What is often not taken into account is that very many plastic components only have to withstand low loads; in very many applications, the focus is on the actual design. This requires a good understanding of the injection molds that must be built to produce the plastic components. Depending on the design of the injection molded component, these molds become more complex and more prone to failure during production.The complex process of manufacturing a plastic part becomes holistically understandable as a link is created between the molder, the mold maker, and the part designer. The focus is on injection molds and therefore on thermoplastics.Everything that is necessary for the design and manufacture of an injection molded component is presented in a simple, extremely practical manner and limited to the essentials. Many descriptive pictures as well as examples based on the demonstration component ""Polyman"" facilitate the understanding enormously.

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This unique book covers the wide spectrum of extrusion blow-molded hollow bodies, which find application for instance in packaging, storage, and transport or channeling of liquids, gases, or bulk materials, as well as for toys, sporting goods, or technical applications in the automotive or household appliances sectors. The necessary information for fundamental understanding of extrusion blow molding technology is provided, making it easy to comprehend the interrelationships during processing and in applications. This practical knowledge is aimed at facilitating the reader's daily work and studies. In addition to various fields of application and manufacturing processes, aspects of product development and possibilities of blow molding simulation are presented. Further sections on peripheral equipment, downstream equipment, and recycling round off the book.

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This book shows the true and often-underestimated market potential of plastics recycling, with analysis from economic, ecological, and technical perspectives. It is aimed at both technical and non-technical readers, including decision makers in material suppliers, plastic product manufacturers, governmental agencies, educators, and anyone with a general interest in plastics recycling.An overview of waste handling systems with a focus on the U.S. market is provided. Different methods of waste handling are compared from both economic and ecological perspectives.Since plastic waste recycling is essential from an ecological point of view, common strategies and new approaches to both increase the recycling rate and improve recycling economically and technically are presented. This includes processing and material properties of recycled plastics.Finally, a worldwide outlook of plastic recycling is provided with analysis of additional worldwide markets, encompassing highly developed, fast-developing, and less developed countries.Bonus HanserPLUS content: all the data and calculations presented in the book are provided as downloadable spreadsheets for the reader’s own analysis and updates.

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Prepreg materials are pre-impregnated fibers for the manufacture of composite components, and are widely applied in the wind energy and aerospace industries. The properties of these semi-finished products, the type of processing, and the component design collectively play an important role in the quality and suitability for mass production of a fiber composite component. This book provides a holistic approach, showing the influence and mutual interaction of the parameters involved in the production of fiber composite components. ""Composite Technology"" gives an overview of the current state of prepreg technology, generation, and development as well as their variations and trends. It covers the fundamentals of prepreg preparation and starting materials; processing technology and automation; interactions between construction/design and material and between tooling material and composite components/design; testing of prepreg semi-finished products and components; and typical error patterns. New in this second edition is an extension of the coverage to include thermoplastic prepregs (TPPs) and their production, processing, and testing. Further updates on prepreg production and processing are also included.

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Plastic materials continue to play a vital and growing role in packaging applications. It is thus more important than ever that all involved in the packaging industry command a basic understanding of the properties of the common packaging plastics. This highly regarded book provides just that to students and packaging professionals alike: material properties and how they relate to the chemical structure of the polymers, common processing methods for packaging applications, help with writing specifications, designing, fabricating, testing, and controlling the quality of the plastic material are covered comprehensively. The fourth edition has major revisions in discussions of sustainability, recycling, and design for sustainability. Coverage of biodegradable and biobased plastics is also increased. Discussion of coatings is also expanded. Further updates and enhancements throughout ensure Plastics Packaging remains an indispensable resource for both the packaging expert and the novice.

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Prior extrusion books are based on barrel rotation physics—this is the first book that focuses on the actual physics of the process—screw rotation physics. In the first nine chapters, theories and math models are developed. Then, these models are used to solve actual commercial problems in the remainder of the book. Realistic case studies are presented that are unique in that they describe the problem as viewed by a typical plant engineer and provide the actual dimensions of the screws. Overall, there is not a book on the market with this level of detail and disclosure. The new knowledge in this book will be highly useful for production engineers, technical service engineers working with customers, consultants specializing in troubleshooting and process design, and process researchers and designers that are responsible for processes that running at maximum rates and maximum profitability. The second edition is brought up to date with a significant amount of new content, as well as minor improvements and correction of errors throughout.The new content includes transfer lines, percolation theory, fillers, and several more case studies.

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Specialty thermoplastics command a US$3 billion market worldwide. Their use is proliferating in aerospace and transportation, medical applications including implants, electrical and electronics, textiles and general engineering, and the oil and gas industries. This book provides the key details of all specialty thermoplastics in one volume, uncluttered by information on other commodity and engineering plastics. It covers the spectrum of manufacturing methods, major properties, processing, and applications.The extraordinary resistance of specialty thermoplastics to high temperature, oxidation, hydrolysis, other chemicals, and radiation, as well as outstanding mechanical properties at temperatures from -40 to 300 °C make them attractive materials for challenging applications. R&D scientists will appreciate the coverage here of different polymer structures for specialty plastics and why certain structures are technically and commercially preferred. Plastics engineers and product design engineers are empowered to select the right plastic in the right grade for the desired applications.Guidance on processing of specialty plastics using injection and compression molding, extrusion, and coating is provided, together with a wealth of details regarding applications, including aspects that are not readily visible, such as touch and feel.In addition to users in industry and academic research, this work is also applicable as a textbook for special courses on polymer science and engineering for graduate and undergraduate students.

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Sustainable Packaging Materials provides a concise introduction to the principles and practices of packaging sustainability. It addresses the important issues that concern packaging professionals, decision makers, managers, CTOs, legislators, researchers, and students, including the viability and future of recycling, bio- and oxo-degradable materials, and plastics alternatives such as paper, glass, and metal. Also covered are new regulations such as the extended producer responsibility (EPR) laws, their consequences as to what materials are likely to be banned, and whether microplastics should be a concern for packaging companies.Written by an experienced professor, educator, author, inventor, and entrepreneur, this book offers uniquely clear answers to these challenges, helping readers to identify packaging materials that are likely to be phased out to meet new regulations, and to find alternatives to benefit their research and businesses. They will also be equipped to follow guidelines on the use of various packaging materials to stay ahead of the demands of the industry, and to make informed choices about packaging materials by considering sustainability, performance, and cost. Furthermore, they will be informed of the emerging packaging trends in both academia and industry, and understand the issues associated with microplastic pollution, and the actions recommended to mitigate these challenges.

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This easy-to-understand guide provides the necessary information to implement a scientific molding program. It is a hands-on reference for people on the molding floor, including those previously lacking theoretical background or formal education.The book covers how the injection molding machine prepares the plastic and understanding of plastic flow. The functions of the main machine components are explained and understanding of correct procedures and testing is developed. Each step of the process is clearly explained in a step-by-step manner, and simple examples of important calculations are provided. The practical approach is augmented by useful guides for troubleshooting and machine set-up. An Excel spreadsheet with a process test and a machine performance test is available as bonus material. The 2nd edition has various updates, improvements, and corrections throughout.

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Understanding Injection Molds opens up the entire subject of injection mold technology, including numerous special procedures, in a well-grounded and practical way. It is specifically intended for beginners, young professionals, business owners, and engineering students. The chapters are clearly structured and easy to understand. The book is designed so that it provides a complete basic knowledge of injection molds in chronological order as well as day-to-day guidance and advice.The numerous colour figures facilitate a rapid understanding of the content, which is especially helpful to the beginner who wants to learn about injection molds quickly. In the forefront of the description are thermoplastic molds. Divergent processes for thermoset or elastomer molds are explained at the end of each chapter. This book captures the current state of the art, and is written by authors who are specialists in the field. The second edition has been updated and improved throughout.

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This book offers an up-to-date, platform-independent introduction to injection molding simulation, which plays a very important role in the design of molds and molded parts as well as process development and optimization. The content is structured and conveyed within an engineering framework. Complicated mathematical derivations are avoided as far as possible.The necessary environment of the injection molding simulation is illuminated alongside, so that the creation of a suitable simulation model, the knowledge of the model-specific limits, and the interpretation of the results are possible. Guidance is also provided regarding the interpretation of results so that they can be better evaluated quantitatively.The book is designed as a textbook and thus is suitable to accompany courses covering injection molding simulation. The content is largely independent of any particular software package; however, introductory practice examples for Autodesk Moldflow Insight and Moldex3D are included as step-by-step instructions.

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This book unites the two sides of additive manufacturing: 1) the technical aspect of 3D printing of very different materials and 2) the disruptive consequences for value chains between producers, intermediaries, and customers due to modern business models. This is because 3D printing breaks with many existing business models: companies take over functions from their previous suppliers (following the "do-it-yourself" trend), intermediaries lose their livelihood (so-called "disintermediation"), manufacturers move their production to decentralized locations (e.g., retailers, car dealerships, or hospitals, so-called "decentralized production"), and (end) customers become much more intensive "prosumers" than marketing (as creator of this term) could ever imagine.The business models of many existing companies from very different industries are becoming toxic, i.e., threatening their very existence, as in logistics and warehousing, industry, services, retail, or customer service. Conversely, there are also many opportunities for modern, existence-securing business models, which the book discusses in more detail. In this way, this book not only shows to a broad range of readers the dangers of disruptive 3D printing technology, but also offers solution approaches and procedural models for identifying new economic livelihoods and competitive advantages. Thanks to the collaboration of the two authors, a profound knowledge of already existing references and management models can be drawn upon.

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Ecodesign means integrating environmental factors into the design process of all types of products, from toys, packaging, household appliances to industrial products like compressors. It requires life cycle thinking, with the environmental impact minimized at all stages of the product cycle, from the extraction of raw materials to end of use. Ecodesign is also a key to success in the transition to a circular economy model. The ecodesign rules of thumb are a guide to develop products that fit in the circular economy. This unique book serves as a key guide for designers, organizations, governments, companies, or anybody else with an interest in a sustainable future, by addressing three main topics: First, ecodesign is explained for what it is and how it fits with the necessity for a sustainable planet. Second, ecodesign is shown to be a coherent and practical process with a plan and tools that can be used to provide solutions for the environmental challenges the world faces. Third, the impact of the ecodesign approach is elaborated for enterprises, governments, and consumers. Both legislation and consumer pressure for more sustainable goods and services require industry and academia to come up with meaningful solutions that consider economic, societal, and environmental aspects alike. This book provides the necessary clarity and tools to assess current products and support and inspire design of new ones to minimize the environmental impact and improve the circularity.

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This introductory book covers the entire spectrum of the plastics technology/engineering, from raw material to finished plastic products. It is intended not just for university/college students in plastics technology and other engineering disciplines but also for beginners to the field in general.The interconnectivity between the different relevant knowledge areas of plastics technology, such as materials engineering, processing technology, and product development, is emphasized. A chapter “Plastics and the Environment” is also included, covering a topic (rightly) often of great concern to students and newcomers to the field.Also includes numerous videos, conveniently linked via QR codes, to better demonstrate key processes visually.

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Co-rotating twin-screw extruders are extensively used for the preparation, compounding, mixing, and processing of plastics, but also in other industry branches, such as in rubber and food processing, and increasingly in the pharmaceutical industry too. Derived from the classic bestselling work Co-Rotating Twin Screw Extruders, this book focuses on the application and machine technology of co-rotating twin-screw extrusion. It includes functional zones in the extruder, scale-up and scale-down, machine technology, and many application examples from a broad range of areas.Co-rotating twin-screw machines usually have modular configurations and are thus quite flexible for adapting to changing tasks and material properties. Well-founded knowledge of machines, processes, and material behavior is required in order to design and operate twin-screw extruders for economically successful operations. With chapters written by many expert authors from industry and academia, this book provides valuable information on applications from a practical perspective, suitable for both beginners and experienced professional engineers.

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Given the importance of injection molding as a process as well as the simulation industry that supports it, there was a need for a book that deals solely with the modeling and simulation of injection molding. This book meets that need. The modeling and simulation details of filling, packing, residual stress, shrinkage, and warpage of amorphous, semi-crystalline, and fiber-filled materials are described. This book is essential for simulation software users, as well as for graduate students and researchers who are interested in enhancing simulation. And for the specialist, numerous appendices provide detailed information on the topics discussed in the chapters.

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This book offers a unique overview of usage of biomass, biomaterials, and bioproducts, including biopolymers. Included are materials, processes, usage as an energy source, and, in particular, applications. It is intended to educate both professionals and graduate students, who typically must acquire knowledge outside of traditional academic disciplines to gain an appreciation of these systems.While the growing need for renewable energy can be satisfied from other renewable sources, biomass is our only real source of renewable carbon-based chemicals and fuels. More and more companies are moving toward using these materials, and investing in new technology based on renewable resources to develop their businesses in a sustainable way.Despite this, few scientists and engineers have been appropriately trained to work in the interdisciplinary field of the biomass economy. Traditional academic disciplines are not well organized to train engineers and scientists to develop new bio-refinery concepts and bio-based products (including bio-based polymers) in industry, nor to develop and integrate pathways to convert biomass into other forms of energy and useful products. The integration of old and new pathways to satisfy global and local markets is the basic skill required to create new biomass processing alternatives. This book is written to fill this gap.

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Plastics Industry 4.0 provides a sophisticated insight into the development of the plastics industry in terms of digitalization and Industry 4.0, i.e. the Fourth Industrial Revolution. The background to these increasingly important topics is discussed along with provision of the prerequisite knowledge regarding process complexity and modeling as well as data acquisition to build the foundation of data driven digital processes. Furthermore, the facets of so-called cyber-physical systems including their key components and interfaces are discussed and illustrated using industrial application as well as scientific use cases. Aimed at decision makers in the plastics industry, engineers in industry, including those in R&D and process and product development, as well as researchers and students in universities, this book provides the inspiration to connect with Plastics Industry 4.0, and thereby stimulate innovation in companies, processes, products, and research.

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Rheology is applied extensively in polymer, chemical, food processing, and related industries. This book combines the basic concepts and applications by presenting a balanced overview of the principles. With simplified analysis of complex problems, the textbook format provides easy understanding for both students and practicing professionals. There is no competing book with such a wide scope, including unique topics such as diffusion, flows about particles, and liquid mixing. This second edition is abundantly updated throughout. Highlights include elongational flow measurements, POM-POM modeling, diffusion and rheology of polymer nanocomposites, new results based on CFD simulations, and much more.

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In the rubber industry, one of the most widely practiced processes is the reinforcement of rubber by particulate fillers, especially carbon black and silica. This process is of such importance that more than 99% of rubber products contain fillers, and the research and development of fillers have become the most widely researched area in rubber science and technology. This book covers the most important theoretical and practical aspects of rubber reinforcement, such as filler basic properties and their characterization methods, the effect of fillers in polymers, the processability of compounds, and the properties of filled vulcanizates. Special chapters deal with applications of fillers in tires and industrial rubber goods and the reinforcement of silicone rubbers. Testing methods and their principles, applications, and limitations are reviewed, with emphasis on the surface activity, widely accepted as the “third dimension” of filler characterization, after particle size and structure. This has not been described in depth in other books on rubber reinforcement. The effects of fillers on rubber and their mechanisms, which are important links between filler properties and the performance of rubber goods, are explained. A guide for selecting the most appropriate reinforcing systems for specific applications is provided, taking into account processabilities and properties of filled compounds and performance of rubber products. With solutions to many practical problems related to rubber research and compounding, this book serves as a valuable companion to engineers and product developers in the rubber industry, material scientists, and teachers and students in material science and rubber courses.

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There are many books on composite material analysis, but most cover mainly continuous fiber materials, rather than those filled with discontinuous fibers, which are particularly attractive for large-volume and low-cost applications. This book provides the theoretical and practical background to design and use discontinuous fiber-reinforced polymer materials, with an emphasis on structural parts for the automotive industry. Moreover, the product of years of collaborative work between industry and academia is presented in an easy-to-use, comprehensive manner.The information provided makes it possible for someone with an engineering background to understand the micromechanics of discontinuous fiber-reinforced materials and, hence, analyze the structural performance of components designed with such materials. The book employs a practical approach to cover the key, unique capabilities that are critical for a successful structural analysis of discontinuous fiber-reinforced polymer structures: Process simulation to estimate the condition of fibers in the finished parts, i.e., fiber length, orientation, and concentration Capability to measure micro structure, i.e., fiber length distribution, fiber orientation tensors, and fiber concentration, etc. Estimation of material properties in the part based on fiber condition, as well as environmental conditions such as temperature A broad range of areas is included, such as joining and assembly.

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Improvement of injection molding processes remains a topic of great interest in both industry and research institutions. This book introduces the analysis of the molding process from a systems technology point of view.It is divided into four parts: the first part provides general background to introduce the injection molding process, the second covers the control of the process, the third is on the monitoring technology, and the fourth is concerned with the optimization of the process. Most the results within are from real engineering implementations and experimental tests.With the purchase of this book, you also receive a free personal access code to download the eBook.

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This text- and workbook provides a clearly written, comprehensive introduction to the major topics associated with plastics technology, from basic chemistry and processing methods to the problem of waste and the issue of recycling plastics. Guiding questions at the beginning of each lesson help the reader to work through the material in a targeted manner; success checks at the end of each lesson enable the reader to review what he/she has learned. It thus facilitates independent, self-paced learning, meeting the requirements of modern vocational training.

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Plastics flammability is a highly important consideration in many industries, including building and construction, mass transportation, electrical and electronic equipment, wire and cable, as well as upholstered furniture and textiles. This comprehensive handbook has been, since its first edition in 1983, unrivalled as the definitive source of information on the reaction of plastics to fire, as well as on the relevant regulations and testing methods. This fourth edition is comprehensively updated throughout, with inclusion of new national and international standards, new technologies and testing procedures, and novel retardants and formulations, reflecting the current state of the art. The book is edited by the internationally renowned consultant Jürgen Troitzsch and by Edith Antonatus, who have assembled leading experts to cover their specialty areas with authority within their respective chapters.

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Understanding of polymer interactions is important for effective processing of plastics and their blends, mixing with nanoparticles, and understanding of their mechanical and physical (e.g., electrical) properties. This book describes a new physics of interactions in polymers that challenges existing theories, and explains the concept of entanglement in a very different way.Rheology is formulated with different parameters defi ning the physics of dual-phase and cross-dual-phase. The rubbery behavior of thermoplastics is explained quite differently to conventional theory.Rheo-fluidification experiments which are applicable to industry (injection molding, extrusion, sheet forming, etc.) are described and analyzed, including molding under conditions of reduced viscosity (up to several hundred percent). The application of this theory to industry has already been proven by a number of successful derived inventions.

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The author presents single-screw extrusion technology together with the relevant polymer fundamentals, with an emphasis on screw design. The presentation begins on a physical level, providing an in-depth conceptual understanding, followed by an analytical level with mathematical models. Practical applications of the mathematical models are illustrated by numerous examples. A brief description of twin-screw extrusion technology is also presented.New in the third edition: a novel patented barrier screw design that eliminates shortcomings of all previous barrier screw designs, more descriptive specific screw design guidelines, a scientifically designed pineapple mixing section, and general improvements and corrections.

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The first book to shed light on the critical role the melt delivery system plays in successful injection molding has received a major update in its 3rd edition. This successful book will give you an immediate leg up by reducing mold commissioning times, increasing productivity, improving customer satisfaction, and achieving quality goals such as Six Sigma.How do you determine the optimum design of your runners and gates; what type of runner system (hot or cold variations) do you use for a specific application; how do you identify molding problems generated by the gate and runner vs. those stemming from other molding issues; what should you consider when selecting a gating location? The “Runner and Gate Design Handbook” will give you the means to get to the bottom of these issues as well as provide specific guidelines for process optimization and troubleshooting.Highlights among the numerous new updates include coverage and analyses of critical shear induced melt variations that are developed in the runners of all injection molds, expanded content on hot runners, and a new subchapter on injection molding process development.

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This updated edition provides an overview of flame retardants that are in commercial use, were recently used, or are in development. The book is organized polymer-by-polymer and provides a guide to advantages, limitations, and patented and patent-free formulations, with insight into favorable and unfavorable combinations. The targeted readership is the plastics or textile finish compounder and the plastic additives R&D worker, as well as market development and sales. This edition contains, besides a compendium of current flame retardants, updated information relevant to performance testing, mode of action, and safety and regulatory aspects. Industrial or academic researchers will find useful a discussion of unsolved problems with possible new approaches. Both authors have extended, productive experience in both basic and applied research on a wide range of flame retardancy topics.

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Textile Technology is a unique and readable introduction into the field of textile engineering. It is based on an elementary level course focusing on the manufacture (processes and machines) of yarn, fabric, knitwear, nonwovens, braids, reinforcing fabrics, and technical textiles, but also provides technicians and engineers in the textile industry with an up-to-date review of processes and equipment for textile manufacturing.The book covers all processing steps for the manufacturing of textiles, describing materials, processes and machines, finishing, making-up, and recycling. To provide a better understanding of the individual textile processes, each chapter ends with an example describing the respective processing steps for a specific textile product. In addition, current and future development trends are discussed.The second edition is brought up to date with extensive coverage of new developments, such as in the fields of testing, measurement, and simulation.

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Structure and morphology determine the properties of polymeric materials. This atlas provides, with over 2,000 high-quality micrographs, a comprehensive overview of the structural/morphological diversity of all classes of plastics. All microscopic techniques from light microscopy through scanning and transmission electron microscopy to atomic force microscopy are covered.Another focus is on the changes in plastics morphology occurring under mechanical stress, i.e. the deformation and fracture structures. The extensive visual material will help professionals in research and application fields to determine structure-property correlations of polymeric materials and also improve training and teaching in universities.

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Phase separation in polymer blends has achieved a tremendous techno-commercial importance. Most of the applications of polymer blends, such as tissue engineering, membrane technology, electromagnetic shielding, energy harvesting, structural materials, packaging, smart multiphase polymer coatings, depend on the morphologies developed during processing.This book outlines the fundamental aspects of polymer blend thermodynamics, the state-of-the-art processing techniques for specific polymer blend systems currently in use, and the design and fabrication of multiphasic polymeric materials, which will present a multiplicity of opportunities in the water remediation, packaging, and electronic industries, to mention a few. It emphasizes recent research developments, processing techniques, characterization methods, factors influencing phase separation temperature in phase-separated, including partially miscible, polymer blends, and key research challenges in the development of phase-separated polymers materials.With unique and systematic coverage of the journey from fundamentals to applications in polymer blends, this book is ideal for polymer scientists and engineers, material scientists, researchers, engineers, and under- and post-graduate students who are interested in this exciting field of research. It will help industrial researchers and R&D managers bring advanced phase-separated polymer materials/products to the market.

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Co-rotating twin-screw extruders are extensively used for the preparation, compounding, mixing, and processing of plastics, but also in other industry branches, such as in rubber and food processing, and increasingly in the pharmaceutical industry too. Derived from the classic, bestselling work Co-Rotating Twin Screw Extruders, this book brings much of the content up to date, with an expanded focus on the fundamentals of co-rotating twin-screw extrusion, including functional zones in the extruder, screw elements, material behavior, flow properties, performance behavior, and application of computational fluid dynamics.Co-rotating twin-screw machines usually have modular configurations and are thus quite flexible for adapting to changing tasks and material properties. Well-founded knowledge of machines, processes, and material behavior is required in order to design and operate twin-screw extruders for economically successful operations. With chapters written by many expert authors from industry and academia, this book provides valuable information on applications from a practical perspective, suitable for both beginners and experienced professional engineers.Also derived from the classic bestselling work Co-Rotating Twin Screw Extruders, the second book focuses on the application and machine technology of co-rotating twin-screw extrusion. It includes functional zones in the extruder, scale-up and scale-down, machine technology, and many application examples from a broad range of areas.

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