Description

Book Synopsis
Melding the hands-on experience of producing yogurt and fermented milks over four decades with the latest in scientific research in the dairy industry, editor Chandan and his associate editors have assembled experts worldwide to writeManufacturing Yogurt and Fermented Milks, 2nd Edition.

Table of Contents

List of contributors xi

Preface to the second edition xiii

Preface to the first edition xv

PART I BASIC BACKGROUND 1

1 History and consumption trends 3
Ramesh C. Chandan

1.1 Overview of the world dairy industry 3

1.2 Milk production in the USA 3

1.3 Production of dairy foods in the USA 4

1.4 Fermented/cultured dairy products 7

1.5 Occurrence and consumption of fermented milks in various regions 8

1.6 Major commercial fermented milks 11

1.7 Scandinavian fermented milks 15

1.8 Russian and Eastern European fermented milks 16

1.9 Middle Eastern fermented milks 16

1.10 South Asian fermented milks 17

2 Milk composition, physical and processing characteristics 21
Guillaume Brisson and Harjinder Singh

2.1 Introduction 21

2.2 Milk composition 21

2.3 Milk components and processing characteristics 23

2.4 Physicochemical properties of milk 37

3 Regulatory requirements for milk production, transportation and processing 49
Cary P. Frye

3.1 Introduction 49

3.2 From farm to factory 49

3.3 History of milk safety 50

3.4 United States Public Health Grade "A" Milk Safety Program 50

3.5 Inspection of milk safety 51

3.6 Farm requirements 52

3.7 Milk transportation 53

3.8 Processing plant 54

3.9 Hazard Analysis and Critical Control Point System 58

3.10 Standards and regulations 60

3.11 Milk pricing—US Federal Milk Marketing Orders 65

4 Regulations for product standards and labeling 71
Cary P. Frye

4.1 US Code of Federal Regulations 71

4.2 US product standards of identity 71

4.3 Fermented milk and milk products 72

4.4 Stayed provisions 77

4.5 Frozen yogurt 79

4.6 Food additives and packaging 79

4.7 Labeling 80

4.8 Codex Standards and definitions for fermented-milk products 89

5 Principles of dairy processing 95
Arun Kilara

5.1 Introduction 95

5.2 From farm to factory 95

5.3 Storage of raw milk 96

5.4 Overview of processing equipment in a dairy plant 99

5.5 Centrifugal operations 105

5.6 Thermal-processing systems 107

5.7 Homogenization 110

5.8 Membrane technology 111

5.9 Conclusion 113

6 Starter cultures for yogurt and fermented milks 115
Ebenezer R. Vedamuthu

6.1 Introduction 115

6.2 Starter functions 118

6.3 Factors affecting starter performance 120

6.4 Microorganisms used in starters for cultured dairy products 127

6.5 Genus Lactococcus 130

6.6 Comments on Cit + Lactococcus lactis ssp. lactis 136

6.7 Genus Leuconostoc 136

6.8 Genus Streptococcus 138

6.9 Genus Lactobacillus 140

6.10 Genus Bifidobacterium 142

6.11 Starter-culture production 142

6.12 Miscellaneous starters 146

6.13 Literature 146

7 Fermented dairy packaging materials 149
Aaron L. Brody

7.1 Introduction 149

7.2 Fundamentals of packaging 150

7.3 Packaging materials 151

7.4 Interactions between product and packaging 160

7.5 The package in product distribution 162

7.6 Graphic design and assessment 163

7.7 Economics of packaging 164

7.8 Regulation 165

7.9 Packaging and the environment 166

7.10 Packaging for yogurt and fermented dairy products 168

7.11 Future trends 174

8 Milk and milk-based ingredients 177
Isabelle Sodini and Phillip S. Tong

8.1 Introduction 177

8.2 Composition and specifications 177

8.3 Performances in yogurt formulation 178

8.4 Conclusion 189

PART II MANUFACTURE OF YOGURT 193

9 Yogurt: fruit preparations and fl avoring materials 195
Kevin O'Rell and Ramesh C. Chandan

9.1 Introduction 195

9.2 Fruit as a raw material for yogurt preparations 196

9.3 Processing of fruit for use in yogurt fruit preparations 197

9.4 Formulation of fruit preparations 200

9.5 Processing yogurt fruit preparations 209

9.6 Packaging of fruit preparations 213

9.7 Acknowledgment 215

10 Ingredients for yogurt manufacture 217
Ramesh C. Chandan and Kevin O'Rell

10.1 Introduction 217

10.2 Dairy ingredients and their origin 217

10.3 Sweeteners 224

10.4 Stabilizers 233

11 Principles of yogurt processing 239
Ramesh C. Chandan and Kevin O'Rell

11.1 Introduction 239

11.2 Mix preparation 239

11.3 Heat treatment 239

11.4 Homogenization 241

11.5 Yogurt starter 242

11.6 Changes in milk constituents during yogurt production 256

12 Manufacture of various types of yogurt 263
Kevin O'Rell and Ramesh C. Chandan

12.1 Introduction 263

12.2 General manufacturing procedures applicable to all categories 263

12.3 Yogurt types, styles, subcategories and definitions 268

12.4 Market statistics on the yogurt trade 269

12.5 Manufacturing process for major yogurt categories 272

12.6 General manufacturing procedures for major types of yogurt 278

12.7 Post-culturing heat treatment 294

13 Greek-style yogurt and related products 297
Arun Kilara and Ramesh C. Chandan

13.1 Introduction 297

13.2 Greek-style yogurt 299

13.3 Chakka and shrikhand 305

13.4 Quarg and fromage frais 309

13.5 Mishti doi/dahi 315

14 Plant cleaning and sanitization 319
Dennis Bogart

14.1 Introduction 319

14.2 Cleaning 320

14.3 Sanitization 326

14.4 Phage control 328

14.5 A final thought 330

15 Yogurt plant: quality assurance 331
Kevin O'Rell and Ramesh C. Chandan

15.1 Introduction 331

15.2 Regulatory obligations 331

15.3 Quality-control programs 341

15.4 National Yogurt Association criteria for live- and active-culture yogurts 346

15.5 Specification program 348

16 Sensory analysis of yogurt 353
Yonca Karagül-Yüceer and MaryAnne Drake

16.1 Introduction 353

16.2 Sensory-analysis techniques 353

16.3 Sensory analysis of yogurt 359

16.4 Conclusions 364

PART III MANUFACTURE OF FERMENTED MILKS 369

17 Cultured buttermilk 371
Charles H. White

17.1 Introduction 371

17.2 Milk supply 373

17.3 Processing of milk 374

17.4 Buttermilk starter culture 374

17.5 Breaking, cooling, bottling and distribution 376

18 Cultured/sour cream 381
Bill Born

18.1 Early history 381

18.2 Present standards 383

18.3 Sour-cream products 388

19 Other fermented and culture-containing milks 393
Ebenezer R. Vedamuthu

19.1 Introduction 393

19.2 Dahi 395

19.3 Kefir 399

19.4 Koumiss 402

19.5 Acidophilus milk and sweet acidophilus milk 403

19.6 Probiotic milks 406

19.7 Bulgarian milk 407

19.8 Skyr 407

19.9 Viili 408

19.10 Kurut 409

PART IV HEALTH BENEFITS 411

20 Functional foods and disease prevention 413
Ramesh C. Chandan and Nagendra P. Shah

20.1 Introduction 413

20.2 Functional foods 414

20.3 Bioactive dairy ingredients 415

20.4 Milk fat 421

20.5 Probiotics 422

20.6 Fortification 429

20.7 Physiologically active ingredients 429

21 Health benefits of yogurt and fermented milks 433
Nagendra P. Shah

21.1 Introduction 433

21.2 Yogurt and other fermented milks 435

21.3 Health benefits of fermented milks 438

22 Probiotics and fermented milks 451
Nagendra P. Shah

22.1 Introduction 451

22.2 Taxonomy of lactic-acid bacteria 451

22.3 Probiotic bacteria 452

22.4 Selection criteria for probiotics 453

22.5 Health benefits of Lactobacillus acidophilus and bifidobacteria 459

22.6 Conclusion 465

References and further reading 466

Index 469

Manufacturing Yogurt and Fermented Milks

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    A Hardback by Ramesh C. Chandan, Arun Kilara

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      View other formats and editions of Manufacturing Yogurt and Fermented Milks by Ramesh C. Chandan

      Publisher: John Wiley and Sons Ltd
      Publication Date: 22/02/2013
      ISBN13: 9781119967088, 978-1119967088
      ISBN10: 1119967082

      Description

      Book Synopsis
      Melding the hands-on experience of producing yogurt and fermented milks over four decades with the latest in scientific research in the dairy industry, editor Chandan and his associate editors have assembled experts worldwide to writeManufacturing Yogurt and Fermented Milks, 2nd Edition.

      Table of Contents

      List of contributors xi

      Preface to the second edition xiii

      Preface to the first edition xv

      PART I BASIC BACKGROUND 1

      1 History and consumption trends 3
      Ramesh C. Chandan

      1.1 Overview of the world dairy industry 3

      1.2 Milk production in the USA 3

      1.3 Production of dairy foods in the USA 4

      1.4 Fermented/cultured dairy products 7

      1.5 Occurrence and consumption of fermented milks in various regions 8

      1.6 Major commercial fermented milks 11

      1.7 Scandinavian fermented milks 15

      1.8 Russian and Eastern European fermented milks 16

      1.9 Middle Eastern fermented milks 16

      1.10 South Asian fermented milks 17

      2 Milk composition, physical and processing characteristics 21
      Guillaume Brisson and Harjinder Singh

      2.1 Introduction 21

      2.2 Milk composition 21

      2.3 Milk components and processing characteristics 23

      2.4 Physicochemical properties of milk 37

      3 Regulatory requirements for milk production, transportation and processing 49
      Cary P. Frye

      3.1 Introduction 49

      3.2 From farm to factory 49

      3.3 History of milk safety 50

      3.4 United States Public Health Grade "A" Milk Safety Program 50

      3.5 Inspection of milk safety 51

      3.6 Farm requirements 52

      3.7 Milk transportation 53

      3.8 Processing plant 54

      3.9 Hazard Analysis and Critical Control Point System 58

      3.10 Standards and regulations 60

      3.11 Milk pricing—US Federal Milk Marketing Orders 65

      4 Regulations for product standards and labeling 71
      Cary P. Frye

      4.1 US Code of Federal Regulations 71

      4.2 US product standards of identity 71

      4.3 Fermented milk and milk products 72

      4.4 Stayed provisions 77

      4.5 Frozen yogurt 79

      4.6 Food additives and packaging 79

      4.7 Labeling 80

      4.8 Codex Standards and definitions for fermented-milk products 89

      5 Principles of dairy processing 95
      Arun Kilara

      5.1 Introduction 95

      5.2 From farm to factory 95

      5.3 Storage of raw milk 96

      5.4 Overview of processing equipment in a dairy plant 99

      5.5 Centrifugal operations 105

      5.6 Thermal-processing systems 107

      5.7 Homogenization 110

      5.8 Membrane technology 111

      5.9 Conclusion 113

      6 Starter cultures for yogurt and fermented milks 115
      Ebenezer R. Vedamuthu

      6.1 Introduction 115

      6.2 Starter functions 118

      6.3 Factors affecting starter performance 120

      6.4 Microorganisms used in starters for cultured dairy products 127

      6.5 Genus Lactococcus 130

      6.6 Comments on Cit + Lactococcus lactis ssp. lactis 136

      6.7 Genus Leuconostoc 136

      6.8 Genus Streptococcus 138

      6.9 Genus Lactobacillus 140

      6.10 Genus Bifidobacterium 142

      6.11 Starter-culture production 142

      6.12 Miscellaneous starters 146

      6.13 Literature 146

      7 Fermented dairy packaging materials 149
      Aaron L. Brody

      7.1 Introduction 149

      7.2 Fundamentals of packaging 150

      7.3 Packaging materials 151

      7.4 Interactions between product and packaging 160

      7.5 The package in product distribution 162

      7.6 Graphic design and assessment 163

      7.7 Economics of packaging 164

      7.8 Regulation 165

      7.9 Packaging and the environment 166

      7.10 Packaging for yogurt and fermented dairy products 168

      7.11 Future trends 174

      8 Milk and milk-based ingredients 177
      Isabelle Sodini and Phillip S. Tong

      8.1 Introduction 177

      8.2 Composition and specifications 177

      8.3 Performances in yogurt formulation 178

      8.4 Conclusion 189

      PART II MANUFACTURE OF YOGURT 193

      9 Yogurt: fruit preparations and fl avoring materials 195
      Kevin O'Rell and Ramesh C. Chandan

      9.1 Introduction 195

      9.2 Fruit as a raw material for yogurt preparations 196

      9.3 Processing of fruit for use in yogurt fruit preparations 197

      9.4 Formulation of fruit preparations 200

      9.5 Processing yogurt fruit preparations 209

      9.6 Packaging of fruit preparations 213

      9.7 Acknowledgment 215

      10 Ingredients for yogurt manufacture 217
      Ramesh C. Chandan and Kevin O'Rell

      10.1 Introduction 217

      10.2 Dairy ingredients and their origin 217

      10.3 Sweeteners 224

      10.4 Stabilizers 233

      11 Principles of yogurt processing 239
      Ramesh C. Chandan and Kevin O'Rell

      11.1 Introduction 239

      11.2 Mix preparation 239

      11.3 Heat treatment 239

      11.4 Homogenization 241

      11.5 Yogurt starter 242

      11.6 Changes in milk constituents during yogurt production 256

      12 Manufacture of various types of yogurt 263
      Kevin O'Rell and Ramesh C. Chandan

      12.1 Introduction 263

      12.2 General manufacturing procedures applicable to all categories 263

      12.3 Yogurt types, styles, subcategories and definitions 268

      12.4 Market statistics on the yogurt trade 269

      12.5 Manufacturing process for major yogurt categories 272

      12.6 General manufacturing procedures for major types of yogurt 278

      12.7 Post-culturing heat treatment 294

      13 Greek-style yogurt and related products 297
      Arun Kilara and Ramesh C. Chandan

      13.1 Introduction 297

      13.2 Greek-style yogurt 299

      13.3 Chakka and shrikhand 305

      13.4 Quarg and fromage frais 309

      13.5 Mishti doi/dahi 315

      14 Plant cleaning and sanitization 319
      Dennis Bogart

      14.1 Introduction 319

      14.2 Cleaning 320

      14.3 Sanitization 326

      14.4 Phage control 328

      14.5 A final thought 330

      15 Yogurt plant: quality assurance 331
      Kevin O'Rell and Ramesh C. Chandan

      15.1 Introduction 331

      15.2 Regulatory obligations 331

      15.3 Quality-control programs 341

      15.4 National Yogurt Association criteria for live- and active-culture yogurts 346

      15.5 Specification program 348

      16 Sensory analysis of yogurt 353
      Yonca Karagül-Yüceer and MaryAnne Drake

      16.1 Introduction 353

      16.2 Sensory-analysis techniques 353

      16.3 Sensory analysis of yogurt 359

      16.4 Conclusions 364

      PART III MANUFACTURE OF FERMENTED MILKS 369

      17 Cultured buttermilk 371
      Charles H. White

      17.1 Introduction 371

      17.2 Milk supply 373

      17.3 Processing of milk 374

      17.4 Buttermilk starter culture 374

      17.5 Breaking, cooling, bottling and distribution 376

      18 Cultured/sour cream 381
      Bill Born

      18.1 Early history 381

      18.2 Present standards 383

      18.3 Sour-cream products 388

      19 Other fermented and culture-containing milks 393
      Ebenezer R. Vedamuthu

      19.1 Introduction 393

      19.2 Dahi 395

      19.3 Kefir 399

      19.4 Koumiss 402

      19.5 Acidophilus milk and sweet acidophilus milk 403

      19.6 Probiotic milks 406

      19.7 Bulgarian milk 407

      19.8 Skyr 407

      19.9 Viili 408

      19.10 Kurut 409

      PART IV HEALTH BENEFITS 411

      20 Functional foods and disease prevention 413
      Ramesh C. Chandan and Nagendra P. Shah

      20.1 Introduction 413

      20.2 Functional foods 414

      20.3 Bioactive dairy ingredients 415

      20.4 Milk fat 421

      20.5 Probiotics 422

      20.6 Fortification 429

      20.7 Physiologically active ingredients 429

      21 Health benefits of yogurt and fermented milks 433
      Nagendra P. Shah

      21.1 Introduction 433

      21.2 Yogurt and other fermented milks 435

      21.3 Health benefits of fermented milks 438

      22 Probiotics and fermented milks 451
      Nagendra P. Shah

      22.1 Introduction 451

      22.2 Taxonomy of lactic-acid bacteria 451

      22.3 Probiotic bacteria 452

      22.4 Selection criteria for probiotics 453

      22.5 Health benefits of Lactobacillus acidophilus and bifidobacteria 459

      22.6 Conclusion 465

      References and further reading 466

      Index 469

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