Description

Book Synopsis


Table of Contents
Author Biographies xi Foreword and Endorsements xiii Preface xv Acknowledgements xvii 1 A Brief History of Process Control and Process Simulation 1 1.1 Process Control 1 1.2 Process Simulation 5 References 11 2 Process Control Hardware Fundamentals 15 2.1 Control System Components 15 2.2 Primary Elements 16 2.3 Final Control Elements 33 References 53 3 Fundamentals of Single-Input/Single-Output Systems 55 3.1 Open Loop Control 55 3.2 Disturbances 56 3.3 Feedback Control ? Overview 57 3.4 Feedback Control ? A Closer Look 60 3.5 Process Attributes ? Capacitance and Dead Time 66 3.6 Process Dynamic Response 74 3.7 Process Modelling and Simulation 76 References 93 4 Basic Control Modes 95 4.1 On?Off Control 95 4.2 Proportional (P-Only) Control 97 4.3 Integral (I-Only) Control 102 4.4 Proportional Plus Integral (PI) Control 105 4.5 Derivative Action 107 4.6 Proportional Plus Derivative (PD) Controller 108 4.7 Proportional Integral Derivative (PID) Control 111 4.8 Digital Electronic Controller Forms 112 4.9 Choosing the Correct Controller 112 4.10 Controller Hardware 114 References 117 5 Tuning Feedback Controllers 119 5.1 Quality of Control and Optimization 119 5.2 Tuning Methods 123 References 132 6 Advanced Topics in Classical Automatic Control 133 6.1 Cascade Control 133 6.2 Feedforward Control 137 6.3 Ratio Control 140 6.4 Override Control (Auto Selectors) 142 6.5 Split Range Control 147 References 149 7 Common Control Loops 151 7.1 Flow Loops 151 7.2 Liquid Pressure Loops 153 7.3 Liquid Level Control 155 7.4 Gas Pressure Loops 165 7.5 Temperature Control Loops 166 7.6 Pump Control 172 7.7 Compressor Control 172 7.8 Boiler Control 179 References 182 8 Distillation Column Control 185 8.1 Basic Terms 185 8.2 Steady-State and Dynamic Degrees of Freedom 186 8.3 Control System Objectives and Design Considerations 188 8.4 Methodology for Selection of a Controller Structure 190 8.5 Level, Pressure, Temperature and Composition Control 192 8.6 Optimizing Control 199 Section Sidestream 199 8.7 Distillation Control Scheme Design Using Steady-State Models 204 8.8 Distillation Control Scheme Design Using Dynamic Models 212 References 213 9 Using Steady-State Methods in a Multi-loop Control Scheme 215 9.1 Variable Pairing 215 9.2 The Relative Gain Array 216 9.3 Niederlinski Index 220 9.4 Decoupling Control Loops 220 9.5 Tuning the Controllers for Multi-loop Systems 222 9.6 Practical Examples 222 9.7 Summary 232 References 232 10 Plant-Wide Control 233 10.1 Short-Term versus Long-Term Control Focus 233 10.2 Cascaded Units 235 10.3 Recycle Streams 236 10.4 General Considerations for Plant-Wide Control 241 References 242 11 Advanced Process Control 245 11.1 Advanced Process Control 245 11.2 Model Predictive Control 246 11.3 Dynamic Matrix Control 249 11.4 General Considerations for Model Predictive Control Implementation 253 References 254 Appendix A P&ID Symbols 257 Appendix B Glossary of Terms 261 Appendix C New Capabilities with Control Technology Hardware and Software 267 Workshop 1 Learning through Doing 279 Workshop 2 Feedback Control Loop Concepts 283 Workshop 3 Process Capacity and Dead Time 289 Workshop 4 Feedback Control 295 Workshop 5 Controller Tuning for Capacity and Dead Time Processes 303 Workshop 6 Topics in Advanced Control 311 Workshop 7 Distillation Control 321 Workshop 8 Plant Operability and Controllability 333 Index

A RealTime Approach to Process Control 3e

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A Paperback by William Y. Svrcek, Donald P. Mahoney, Brent R. Young

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    View other formats and editions of A RealTime Approach to Process Control 3e by William Y. Svrcek

    Publisher: John Wiley & Sons Inc
    Publication Date: 1/31/2014 12:00:00 AM
    ISBN13: 9781119993889, 978-1119993889
    ISBN10: 1119993881
    Also in:
    Computer-aided design (CAD) Biochemical engineering Industrial chemistry and manufacturing technologies

    Description

    Book Synopsis


    Table of Contents
    Author Biographies xi Foreword and Endorsements xiii Preface xv Acknowledgements xvii 1 A Brief History of Process Control and Process Simulation 1 1.1 Process Control 1 1.2 Process Simulation 5 References 11 2 Process Control Hardware Fundamentals 15 2.1 Control System Components 15 2.2 Primary Elements 16 2.3 Final Control Elements 33 References 53 3 Fundamentals of Single-Input/Single-Output Systems 55 3.1 Open Loop Control 55 3.2 Disturbances 56 3.3 Feedback Control ? Overview 57 3.4 Feedback Control ? A Closer Look 60 3.5 Process Attributes ? Capacitance and Dead Time 66 3.6 Process Dynamic Response 74 3.7 Process Modelling and Simulation 76 References 93 4 Basic Control Modes 95 4.1 On?Off Control 95 4.2 Proportional (P-Only) Control 97 4.3 Integral (I-Only) Control 102 4.4 Proportional Plus Integral (PI) Control 105 4.5 Derivative Action 107 4.6 Proportional Plus Derivative (PD) Controller 108 4.7 Proportional Integral Derivative (PID) Control 111 4.8 Digital Electronic Controller Forms 112 4.9 Choosing the Correct Controller 112 4.10 Controller Hardware 114 References 117 5 Tuning Feedback Controllers 119 5.1 Quality of Control and Optimization 119 5.2 Tuning Methods 123 References 132 6 Advanced Topics in Classical Automatic Control 133 6.1 Cascade Control 133 6.2 Feedforward Control 137 6.3 Ratio Control 140 6.4 Override Control (Auto Selectors) 142 6.5 Split Range Control 147 References 149 7 Common Control Loops 151 7.1 Flow Loops 151 7.2 Liquid Pressure Loops 153 7.3 Liquid Level Control 155 7.4 Gas Pressure Loops 165 7.5 Temperature Control Loops 166 7.6 Pump Control 172 7.7 Compressor Control 172 7.8 Boiler Control 179 References 182 8 Distillation Column Control 185 8.1 Basic Terms 185 8.2 Steady-State and Dynamic Degrees of Freedom 186 8.3 Control System Objectives and Design Considerations 188 8.4 Methodology for Selection of a Controller Structure 190 8.5 Level, Pressure, Temperature and Composition Control 192 8.6 Optimizing Control 199 Section Sidestream 199 8.7 Distillation Control Scheme Design Using Steady-State Models 204 8.8 Distillation Control Scheme Design Using Dynamic Models 212 References 213 9 Using Steady-State Methods in a Multi-loop Control Scheme 215 9.1 Variable Pairing 215 9.2 The Relative Gain Array 216 9.3 Niederlinski Index 220 9.4 Decoupling Control Loops 220 9.5 Tuning the Controllers for Multi-loop Systems 222 9.6 Practical Examples 222 9.7 Summary 232 References 232 10 Plant-Wide Control 233 10.1 Short-Term versus Long-Term Control Focus 233 10.2 Cascaded Units 235 10.3 Recycle Streams 236 10.4 General Considerations for Plant-Wide Control 241 References 242 11 Advanced Process Control 245 11.1 Advanced Process Control 245 11.2 Model Predictive Control 246 11.3 Dynamic Matrix Control 249 11.4 General Considerations for Model Predictive Control Implementation 253 References 254 Appendix A P&ID Symbols 257 Appendix B Glossary of Terms 261 Appendix C New Capabilities with Control Technology Hardware and Software 267 Workshop 1 Learning through Doing 279 Workshop 2 Feedback Control Loop Concepts 283 Workshop 3 Process Capacity and Dead Time 289 Workshop 4 Feedback Control 295 Workshop 5 Controller Tuning for Capacity and Dead Time Processes 303 Workshop 6 Topics in Advanced Control 311 Workshop 7 Distillation Control 321 Workshop 8 Plant Operability and Controllability 333 Index

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