Description

Book Synopsis

The complete step-by-step guide to mastering the basics of Aspen Plus software

Used for a wide variety of important scientific tasks, Aspen Plus software is a modeling tool used for conceptual design, optimization, and performance monitoring of chemical processes. After more than twenty years, it remains one of the most popular and powerful chemical engineering programs used both industrially and academically.

Teach Yourself the Basics of Aspen Plus, Second Edition continues to deliver important fundamentals on using Aspen Plus software. The new edition focuses on the newest version of Aspen Plus and covers the newest functionalities. Lecture-style chapters set the tone for maximizing the learning experience by presenting material in a manner that emulates an actual workshop classroom environment. Important points are emphasized through encouragement of hands-on learning techniques that direct learners toward achievement in creating effective designs flui

Table of Contents

PREFACE TO THE SECOND EDITION xiii

PREFACE TO THE FIRST EDITION xv

ACKNOWLEDGMENTS xix

ABOUT THE COMPANION WEBSITE xxi

1 INTRODUCTION TO ASPEN PLUS 1

1.1 Basic Ideas / 1

1.2 Starting Aspen Plus / 4

1.3 The Next Function / 6

1.4 The Navigation Pane / 6

1.5 The Property Environment / 8

1.6 Properties for Simulation / 11

1.7 The Simulation Environment / 13

1.8 Simulation Options / 13

1.9 Units / 14

1.10 Streams / 15

1.11 Blocks / 16

1.12 The Object Manager / 17

1.13 Model Execution / 17

1.14 Viewing Results / 18

1.15 Plotting Results / 20

References / 20

2 PROPERTIES 21

2.1 Introduction / 21

2.2 The Pure Component Databanks / 22

2.3 Property Analysis / 25

2.4 Property Estimation / 29

2.5 Workshops / 32

2.6 Workshop Notes / 33

References / 34

3 THE SIMPLE BLOCKS 35

3.1 Introduction / 35

3.2 Mixer/Splitter Blocks / 35

3.3 The Simple Separator Blocks / 37

3.4 Some Manipulator Blocks / 40

3.5 Workshops / 43

3.6 Workshop Notes / 44

4 PROCESSES WITH RECYCLE 47

4.1 Introduction / 47

4.2 Blocks with Recycle / 48

4.3 Heuristics / 51

4.4 Workshops / 51

4.5 Workshop Notes / 55

References / 56

5 FLOWSHEETING AND MODEL ANALYSIS TOOLS 57

5.1 Introduction / 57

5.2 Introduction to Fortran in Aspen Plus / 58

5.3 Basic Interpreted Fortran Capabilities / 58

5.4 The Sensitivity Function / 61

5.5 The Design Specification / 63

5.6 The Calculator Function / 65

5.7 The Transfer Function / 68

5.8 Workshops / 69

5.9 Workshop Notes / 71

References / 71

6 THE DATA REGRESSION SYSTEM (DRS) 73

6.1 Introduction / 73

6.2 Parameters of Equations of State / 74

6.3 Parameters of Activity Coefficient Equations / 76

6.4 Basic Ideas of Regression / 78

6.5 The Mathematics of Regression / 80

6.6 Practical Aspects of Regression of VLE or LLE Data / 82

6.7 VLE and LLE Data Sources / 90

6.8 Workshops / 93

6.9 Workshop Notes / 95

References / 96

7 FLASHES AND DECANTER 99

7.1 Introduction / 99

7.2 The Flash2 Block / 99

7.3 The Flash3 Block / 104

7.4 The Decanter Block / 105

7.5 Workshops / 107

7.6 Workshop Notes / 108

References / 109

8 PRESSURE CHANGERS 111

8.1 Introduction / 111

8.2 The Pump Block / 111

8.3 The Compr Block / 112

8.4 The MCompr Block / 113

8.5 Pipelines and Fittings / 114

8.6 Workshops / 115

8.7 Workshop Notes / 116

References / 116

9 HEAT EXCHANGERS 117

9.1 Introduction / 117

9.2 The Heater Block / 118

9.3 The Heatx Block / 122

9.4 The Mheatx Block / 126

9.5 Workshops / 127

9.6 Workshop Notes / 128

References / 129

10 REACTORS 131

10.1 Introduction / 131

10.2 The RStoic Block / 132

10.3 The RYield Block / 133

10.4 The REquil Block / 135

10.5 The RGibbs Block / 136

10.6 Reactions for the Rigorous Models / 138

10.7 The RCSTR Block / 143

10.8 The RPlug Block / 143

10.9 The RBatch Block / 145

10.10 Workshops / 148

10.11 Workshop Notes / 150

References / 151

11 MULTISTAGE EQUILIBRIUM SEPARATORS 153

11.1 Introduction / 153

11.2 The Basic Equations / 153

11.3 The Design Problem / 156

11.4 A Three-Product Distillation Example / 160

11.5 Preliminary Design and Rating Models / 162

11.6 Rigorous Models / 165

11.7 BatchSep / 174

11.8 Workshops / 178

11.9 Workshop Notes / 179

References / 181

12 PROCESS FLOWSHEET DEVELOPMENT 183

12.1 Introduction / 183

12.2 Heuristics / 184

12.3 An Example –The Production of Styrene / 184

12.4 A Model with Basic Blocks / 185

12.5 Properties / 185

12.6 Rigorous Flash and Decanter / 187

12.7 Analyzing the Rigorous Distillation / 188

12.8 Integrating the Rigorous Distillation into the Flowsheet / 189

12.9 The Reactor Feed / 192

12.10 Miscellaneous Considerations / 192

12.11 Workshops / 192

12.12 Workshop Notes / 195

Reference / 196

13 OPTIMIZATION 197

13.1 Introduction / 197

13.2 An Optimization Example / 198

13.3 Workshops / 202

13.4 Workshop Notes / 203

References / 205

14 COMPLEX EQUILIBRIUM STAGE SEPARATIONS 207

14.1 Introduction / 207

14.2 Energy Integration Applications / 208

14.3 Homogeneous Azeotropic Distillation / 210

14.4 Extractive Distillation / 211

14.5 Heterogeneous Operations / 214

14.6 Workshops / 215

14.7 Workshop Notes / 217

References / 219

15 EQUATION-ORIENTED SIMULATION 221

15.1 Introduction / 221

15.2 Identification of Variables / 222

15.3 Equations for EO Simulation / 223

15.4 Solving the EO Equations / 225

15.5 Comparing Calculated Variables in SM and EO Simulation / 227

15.6 Synchronization of the Equations / 228

15.7 The Equation Oriented Menu / 229

15.8 Solution of an EO Problem / 230

15.9 Reinitialization / 232

15.10 A Design Specification / 233

15.11 An SM Problem That is Difficult to Converge / 234

15.12 Sensitivity Analysis / 235

15.13 Equation-Oriented Optimization / 235

15.14 Workshops / 238

15.15 Workshop Notes / 241

References / 241

16 ELECTROLYTES 243

16.1 Introduction / 243

16.2 Electrolyte Solution Equilibria / 243

16.3 Electrolyte Solution Equilibria and the Electrolyte Wizard / 244

16.4 Electrolyte Equilibrium/Phase Equilibrium Examples / 248

References / 250

17 BEYOND THE BASICS OF ASPEN PLUS 251

INDEX 253

Teach Yourself the Basics of Aspen Plus

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    A Paperback / softback by Ralph Schefflan

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      View other formats and editions of Teach Yourself the Basics of Aspen Plus by Ralph Schefflan

      Publisher: John Wiley & Sons Inc
      Publication Date: 11/11/2016
      ISBN13: 9781118980590, 978-1118980590
      ISBN10: 111898059X

      Description

      Book Synopsis

      The complete step-by-step guide to mastering the basics of Aspen Plus software

      Used for a wide variety of important scientific tasks, Aspen Plus software is a modeling tool used for conceptual design, optimization, and performance monitoring of chemical processes. After more than twenty years, it remains one of the most popular and powerful chemical engineering programs used both industrially and academically.

      Teach Yourself the Basics of Aspen Plus, Second Edition continues to deliver important fundamentals on using Aspen Plus software. The new edition focuses on the newest version of Aspen Plus and covers the newest functionalities. Lecture-style chapters set the tone for maximizing the learning experience by presenting material in a manner that emulates an actual workshop classroom environment. Important points are emphasized through encouragement of hands-on learning techniques that direct learners toward achievement in creating effective designs flui

      Table of Contents

      PREFACE TO THE SECOND EDITION xiii

      PREFACE TO THE FIRST EDITION xv

      ACKNOWLEDGMENTS xix

      ABOUT THE COMPANION WEBSITE xxi

      1 INTRODUCTION TO ASPEN PLUS 1

      1.1 Basic Ideas / 1

      1.2 Starting Aspen Plus / 4

      1.3 The Next Function / 6

      1.4 The Navigation Pane / 6

      1.5 The Property Environment / 8

      1.6 Properties for Simulation / 11

      1.7 The Simulation Environment / 13

      1.8 Simulation Options / 13

      1.9 Units / 14

      1.10 Streams / 15

      1.11 Blocks / 16

      1.12 The Object Manager / 17

      1.13 Model Execution / 17

      1.14 Viewing Results / 18

      1.15 Plotting Results / 20

      References / 20

      2 PROPERTIES 21

      2.1 Introduction / 21

      2.2 The Pure Component Databanks / 22

      2.3 Property Analysis / 25

      2.4 Property Estimation / 29

      2.5 Workshops / 32

      2.6 Workshop Notes / 33

      References / 34

      3 THE SIMPLE BLOCKS 35

      3.1 Introduction / 35

      3.2 Mixer/Splitter Blocks / 35

      3.3 The Simple Separator Blocks / 37

      3.4 Some Manipulator Blocks / 40

      3.5 Workshops / 43

      3.6 Workshop Notes / 44

      4 PROCESSES WITH RECYCLE 47

      4.1 Introduction / 47

      4.2 Blocks with Recycle / 48

      4.3 Heuristics / 51

      4.4 Workshops / 51

      4.5 Workshop Notes / 55

      References / 56

      5 FLOWSHEETING AND MODEL ANALYSIS TOOLS 57

      5.1 Introduction / 57

      5.2 Introduction to Fortran in Aspen Plus / 58

      5.3 Basic Interpreted Fortran Capabilities / 58

      5.4 The Sensitivity Function / 61

      5.5 The Design Specification / 63

      5.6 The Calculator Function / 65

      5.7 The Transfer Function / 68

      5.8 Workshops / 69

      5.9 Workshop Notes / 71

      References / 71

      6 THE DATA REGRESSION SYSTEM (DRS) 73

      6.1 Introduction / 73

      6.2 Parameters of Equations of State / 74

      6.3 Parameters of Activity Coefficient Equations / 76

      6.4 Basic Ideas of Regression / 78

      6.5 The Mathematics of Regression / 80

      6.6 Practical Aspects of Regression of VLE or LLE Data / 82

      6.7 VLE and LLE Data Sources / 90

      6.8 Workshops / 93

      6.9 Workshop Notes / 95

      References / 96

      7 FLASHES AND DECANTER 99

      7.1 Introduction / 99

      7.2 The Flash2 Block / 99

      7.3 The Flash3 Block / 104

      7.4 The Decanter Block / 105

      7.5 Workshops / 107

      7.6 Workshop Notes / 108

      References / 109

      8 PRESSURE CHANGERS 111

      8.1 Introduction / 111

      8.2 The Pump Block / 111

      8.3 The Compr Block / 112

      8.4 The MCompr Block / 113

      8.5 Pipelines and Fittings / 114

      8.6 Workshops / 115

      8.7 Workshop Notes / 116

      References / 116

      9 HEAT EXCHANGERS 117

      9.1 Introduction / 117

      9.2 The Heater Block / 118

      9.3 The Heatx Block / 122

      9.4 The Mheatx Block / 126

      9.5 Workshops / 127

      9.6 Workshop Notes / 128

      References / 129

      10 REACTORS 131

      10.1 Introduction / 131

      10.2 The RStoic Block / 132

      10.3 The RYield Block / 133

      10.4 The REquil Block / 135

      10.5 The RGibbs Block / 136

      10.6 Reactions for the Rigorous Models / 138

      10.7 The RCSTR Block / 143

      10.8 The RPlug Block / 143

      10.9 The RBatch Block / 145

      10.10 Workshops / 148

      10.11 Workshop Notes / 150

      References / 151

      11 MULTISTAGE EQUILIBRIUM SEPARATORS 153

      11.1 Introduction / 153

      11.2 The Basic Equations / 153

      11.3 The Design Problem / 156

      11.4 A Three-Product Distillation Example / 160

      11.5 Preliminary Design and Rating Models / 162

      11.6 Rigorous Models / 165

      11.7 BatchSep / 174

      11.8 Workshops / 178

      11.9 Workshop Notes / 179

      References / 181

      12 PROCESS FLOWSHEET DEVELOPMENT 183

      12.1 Introduction / 183

      12.2 Heuristics / 184

      12.3 An Example –The Production of Styrene / 184

      12.4 A Model with Basic Blocks / 185

      12.5 Properties / 185

      12.6 Rigorous Flash and Decanter / 187

      12.7 Analyzing the Rigorous Distillation / 188

      12.8 Integrating the Rigorous Distillation into the Flowsheet / 189

      12.9 The Reactor Feed / 192

      12.10 Miscellaneous Considerations / 192

      12.11 Workshops / 192

      12.12 Workshop Notes / 195

      Reference / 196

      13 OPTIMIZATION 197

      13.1 Introduction / 197

      13.2 An Optimization Example / 198

      13.3 Workshops / 202

      13.4 Workshop Notes / 203

      References / 205

      14 COMPLEX EQUILIBRIUM STAGE SEPARATIONS 207

      14.1 Introduction / 207

      14.2 Energy Integration Applications / 208

      14.3 Homogeneous Azeotropic Distillation / 210

      14.4 Extractive Distillation / 211

      14.5 Heterogeneous Operations / 214

      14.6 Workshops / 215

      14.7 Workshop Notes / 217

      References / 219

      15 EQUATION-ORIENTED SIMULATION 221

      15.1 Introduction / 221

      15.2 Identification of Variables / 222

      15.3 Equations for EO Simulation / 223

      15.4 Solving the EO Equations / 225

      15.5 Comparing Calculated Variables in SM and EO Simulation / 227

      15.6 Synchronization of the Equations / 228

      15.7 The Equation Oriented Menu / 229

      15.8 Solution of an EO Problem / 230

      15.9 Reinitialization / 232

      15.10 A Design Specification / 233

      15.11 An SM Problem That is Difficult to Converge / 234

      15.12 Sensitivity Analysis / 235

      15.13 Equation-Oriented Optimization / 235

      15.14 Workshops / 238

      15.15 Workshop Notes / 241

      References / 241

      16 ELECTROLYTES 243

      16.1 Introduction / 243

      16.2 Electrolyte Solution Equilibria / 243

      16.3 Electrolyte Solution Equilibria and the Electrolyte Wizard / 244

      16.4 Electrolyte Equilibrium/Phase Equilibrium Examples / 248

      References / 250

      17 BEYOND THE BASICS OF ASPEN PLUS 251

      INDEX 253

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