Description

Book Synopsis

INDUSTRIAL BIORENEWABLES A Practical Viewpoint

This unique text provides an in-depth industrial view in its discussion of industrial biorenewables; industries report on real cases of biorenewables, dealing with economics, the motivation of implementing industrial biorenewable-based processes, and suggestions for further improvement and research.

  • Includes industrial perspectives by scientists working on biorenewable technology in industry, with a clear commercial focus
  • Spans basic research to commercialization of processes and everything in between
  • Provides key information for academic groups working in the area by covering the way industrial scientists tackle problems
  • Showcases patented technologies across diverse industries, shares the motivation of implementing industrial biorenewable-based processes, and suggests options for further improvement and research
  • Serves as a guide for industries and academic groups

    Table of Contents

    List of Contributors xiii

    Preface ix

    1 AkzoNobel: Biobased Raw Materials 1
    Alistair Reid,Martijn van Loon, Sara Tollin, and Peter Nieuwenhuizen

    1.1 AkzoNobel’s Biobased Raw Materials Strategy in Context 1

    1.2 AkzoNobel in the Value Chain 3

    1.3 Drivers Behind Development of the Biobased Raw Material Strategy 4

    1.4 Conclusions of the Biobased Chemicals Strategy 10

    1.5 Implementing the Strategy: Striking Partnerships 13

    1.6 Experience to Date 14

    1.7 Measuring, Reporting, and Ensuring Sustainable Sourcing of Biomass 17

    1.8 Book and Claim 18

    1.9 Sustainability in the Value Chain: LCA 19

    2 Arizona Chemical: Refining and Upgrading of Bio-Based and Renewable Feedstocks 21
    Godfried J. H. Buisman and Jos H. M. Lange

    2.1 Company Introduction 22

    2.2 History of Pine Chemicals 22

    2.3 Modern Biorefining 28

    2.4 The Kraft Pulping Process 34

    2.5 Cradle-To-Gate 44

    2.6 Outlook 46

    2.7 Case Study: Tackifiers From Renewable Pine-Based Crude Tall Oil and Crude Sulfate Turpentine for Adhesive Applications 49

    Acknowledgments 57

    References 57

    3 Arkema: Castor Reactive Seed Crushing Process to Promote Castor Cultivation 63
    Jean-Luc Dubois

    3.1 Arkema: Context for Biorenewables 64

    3.2 Introduction to Castor Oil 65

    3.3 Experimental Details 72

    3.4 Results 77

    3.5 Discussion 85

    3.6 Conclusion 92

    Acknowledgments 93

    References 94

    4 Avantium Chemicals: The High Potential for the levulinic product tree 97
    Jan C. van der Waal and Ed de Jong

    4.1 Introduction 97

    4.2 Levulinic Production Routes 101

    4.3 The Levulinic Acid Product Family Tree 107

    4.4 Conclusions and Outlook 116

    References 117

    5 C5LT: Biorenewables at C5 Ligno Technologies AB 121
    Kaisa Karhumaa and Violeta Sànchez i Nogué

    5.1 Introduction 121

    5.2 Lignocellulosic Ethanol Production: Process 123

    5.3 C5LT Gene Package Technology 129

    5.4 Fermentation of Lignocellulosic Hydrolysates: Remaining Challenges 136

    5.5 Conclusions 137

    Acknowledgments 138

    References 138

    6 Cepsa: Towards The Integration of Vegetable Oils and Lignocellulosic Biomass into Conventional Petroleum Refinery Processing Units 141
    Maria Fé Elía, Olalla de la Torre, Rafael Larraz, and Juana Frontela

    6.1 About Cepsa 142

    6.2 Vegetable Oils 149

    6.3 Lignocellulosic Biomass 167

    6.4 Concluding Remarks 172

    References 173

    7 DuPont: Biorenewables at E.I. DU Pont DE Nemours & Co 175
    Michael A. Saltzberg, Armando M. Byrne, Ethel N. Jackson, Edward S. Miller Jr., Mark J. Nelson, Bjorn D. Tyreus, and Quinn Zhu

    7.1 DuPont History and Strategic Priorities 176

    7.2 DuPont’s Innovation Philosophy 178

    7.3 DuPont’s Industrial Biorenewable Portfolio 2013 180

    7.4 Case History #1: Bio-PDO and Sorona 182

    7.5 Case History #2: Development of Yeast-based Omega-3s for Verlasso Harmoniously Raised Salmon 194

    7.6 Future Directions for Dupont in Industrial Biorenewables 210

    7.7 Summary 213

    References 213

    8 Evonik: Bioeconomy and Biobased Products 219
    Henrike Gebhardt, Peter Nagler, Stefan Buchholz, Stefan Cornelissen, Edda Schulze, and Achim Marx

    8.1 Introduction 220

    8.2 Biobased and Bioprocessed Products (1) 225

    8.3 Products Produced from Biobased Feedstock by Conventional Catalysis (2) 234

    8.4 Biodegradable Products (3) 239

    8.5 Enabling Chemicals (4) 239

    References 241

    9 Market Structure and Growth Rates of Industrial Biorenewables 245
    Gunter Festel

    9.1 Background for Industrial Biorenewables and Data Sources 245

    9.2 Market Overview and Growth Rates 247

    9.3 Examples for Biotechnology-Based Products Related to Biorenewables 252

    References 254

    10 Göteborg Energi: Vehicle Fuel From Organic Waste 255
    Eric Zinn and Henrik Thunman

    10.1 The Company 256

    10.2 Sweden’s Renewable Energy Targets and the Role that Biogas Will Play in Meeting these 256

    10.3 Biogas in Transportation: Case Studies Within Göteborg Energi 257

    10.4 The Role of Gasification Technology in the Future as the Demand for Biomass-based Energy and Fuel Grows 264

    11 Greasoline: Biofuels From Non-food Materials and Residues 267
    Georg Dahmen, Peter Haug, Gunter Festel, Axel Kraft, Volker Heil, Andreas Menne, and Christoph Unger

    11.1 Fuels and Chemicals: Necessity of Renewables 268

    11.2 Evolving Markets for Greasoline® Technology 269

    11.3 Technology Overview Greasoline® 270

    11.4 Description of Business Model 271

    11.5 Diesel from Different Raw Materials 274

    References 280

    12 Green Applied Solutions: Customized Waste Valorization Solutions for a Sustainable Future 283
    Chunping Xu and Rafael Luque

    12.1 Introduction 283

    12.2 The Company 285

    12.3 Projects and Future 287

    12.4 Conclusions and Prospects 292

    Acknowledgments 293

    References 293

    13 Grove Advanced Chemicals: Flox® Coagulants – Environmentally Friendly Water and Wastewater Treatment Using Biodegradable Polymers From Renewable Forests 295
    Bárbara van Asch, Paulo Martins, Filipe Santos, Elisabete Sepúlveda, Pedro Carvalho, Richard Solal, Carlos Abreu, Rui Santos, Jorge Vasconcelos, Philippe Geyr, and Henrique Villas-Boas

    13.1 Introduction 296

    13.2 Company Overview 297

    13.3 Coagulation and Flocculation in Water Treatment 298

    13.4 Flox® Coagulants 298

    13.5 Company and Product Certifications 302

    13.6 Case Studies 303

    13.7 Future Perspectives 320

    References 321

    14 Heliae Development, LLC: An Industrial Approach to Mixotrophy in Microalgae 323
    Eneko Ganuza, Anna Lee Tonkovich, and Bárbara van Asch

    14.1 Preamble 323

    14.2 Introduction to Heliae Development LLC 324

    14.3 Mixotrophy 325

    14.4 Implementation of Industrial Mixotrophy: A Case Study 332

    Acknowledgments 339

    References 339

    15 InFiQuS: Making the Best of Leftovers 341
    Inmaculada Aranaz, Niuris Acosta, María N Mengíbar, Laura Calderón, Ruth Harris, and Ángeles Heras

    15.1 Brief Description of InFiQuS 342

    15.2 Valuable by-products Under Research by InFiQuS 345

    15.3 Examples of Products Co-developed by InFiQuS 360

    15.4 Market Situation 362

    15.5 Needs of Research: Synergies Between Industry and Academia 364

    References 366

    16 Biorenewables at Mango Materials 371
    Allison Pieja, Anne Schauer-Gimenez, Ann Oakenfull, and Molly Morse

    16.1 Motivation: the Problems with Plastics Today 372

    16.2 The Bioplastics Industry: An Overview 373

    16.3 Mango Materials – a Novel PHA Production Process 377

    16.4 Mango Materials, the Story 386

    16.5 The Future – new Ideas for Potential Research 390

    Acknowledgments 391

    References 391

    17 Novamont: Perspectives on Industrial Biorenewables and Public-Private Needs 397
    Stefano Facco

    17.1 State of the Art and Challenges Faced by Biobased Industries 397

    17.2 Wisdom in the Use of Renewable Raw Materials: The Cascading Use of Biomass 400

    17.3 Case Study: Bioplastics in Italy: Going For Growth Despite the Crisis 401

    17.4 The EU Policy Framework and Related Policy Gaps: The EU Strategy on Bioeconomy and the Role of Industrial Policies 405

    References 407

    18 Novozymes: How Novozymes Thinks About Biomass 409
    Brandon Emme and Alex Berlin

    18.1 The Company 411

    18.2 Case Study: The Transformation of Cellulose to Ethanol 412

    References 434

    19 Organoclick: Applied Eco-Friendly and Metal-Free Catalysis for Wood and Fiber Modifications 437
    Jonas Hafrén and Armando Córdova

    19.1 Introduction 437

    19.2 Eco-friendly and Organocatalytic Surface Modification of Lignocellulose 440

    19.3 Organocatalytic Cross-linking Between Polysaccharides 443

    19.4 OC Modification of Lignocellulose 444

    References 449

    20 Petrobras: The Concept of Integrated Biorefineries Applied to the Oleochemistry Industry: Rational Utilization of Products and Residues via Catalytic Routes 451
    Eduardo Falabella Sousa-Aguiar, João Monnerat Araujo Ribeiro de Almeida, Pedro Nothaft Romano, and Yuri Carvalho

    20.1 Introduction 452

    20.2 Glycerol Fermentation 454

    20.3 Hydrotreating 458

    20.4 Decarboxylation 460

    20.5 Conclusions 464

    References 464

    21 Phytonix: Cyanobacteria for Biobased Production Using CO2 467
    Bruce Dannenberg, Peter Lindblad, and Gary Anderson

    21.1 Background: The Coming CO2 Economy and Circular Economy Principles 468

    21.2 Technology for Cyanobacteria and Direct Photobiological Production 468

    21.3 Phytonix: Path Toward Full Commercialization of the Technology 475

    21.4 n-Butanol: A Valuable Industrial Chemical and Potential "Drop-in" Gasoline Replacement 482

    References 489

    22 Phytowelt Green Technologies: Fermentation Processes and Plant Breeding as Modules for Enhanced Biorefinery Systems 491
    Peter Welters, Guido Jach, Katrin Schullehner, Nadia Evremova, and Renate Luehrs

    22.1 Introduction 492

    22.2 The Next Step: Beyond Energy Production 492

    22.3 Material Uses of Renewable Poplar Biomass 494

    22.4 Fermentative Production of High-value Compounds 495

    22.5 Cooperations with Chemical Industry 499

    22.6 Toward Optimized Biorenewables: Time-Lapse and Smart Breeding 502

    22.7 Next-Generation Poplars/Plants 505

    22.8 Toward Novel Biorefineries: Networking for Success 505

    References 506

    23 Biorenewables at Shell: Biofuels 507
    Jean-Paul Lange, Johan Willem Gosselink, Rob Lee, Evert van der Heide, Colin John Schaverien, and Joseph B. Powell

    23.1 Introduction 509

    23.2 Shell and Biofuels 510

    23.3 Development of Advanced Biofuels in Shell 511

    23.4 Challenges Leading to More Research 535

    23.5 Conclusions 538

    References 539

    Index 545

Industrial Biorenewables

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    A Hardback by Pablo Domínguez de María

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      View other formats and editions of Industrial Biorenewables by Pablo Domínguez de María

      Publisher: John Wiley & Sons Inc
      Publication Date: 21/06/2016
      ISBN13: 9781118843727, 978-1118843727
      ISBN10: 111884372X

      Description

      Book Synopsis

      INDUSTRIAL BIORENEWABLES A Practical Viewpoint

      This unique text provides an in-depth industrial view in its discussion of industrial biorenewables; industries report on real cases of biorenewables, dealing with economics, the motivation of implementing industrial biorenewable-based processes, and suggestions for further improvement and research.

      • Includes industrial perspectives by scientists working on biorenewable technology in industry, with a clear commercial focus
      • Spans basic research to commercialization of processes and everything in between
      • Provides key information for academic groups working in the area by covering the way industrial scientists tackle problems
      • Showcases patented technologies across diverse industries, shares the motivation of implementing industrial biorenewable-based processes, and suggests options for further improvement and research
      • Serves as a guide for industries and academic groups

        Table of Contents

        List of Contributors xiii

        Preface ix

        1 AkzoNobel: Biobased Raw Materials 1
        Alistair Reid,Martijn van Loon, Sara Tollin, and Peter Nieuwenhuizen

        1.1 AkzoNobel’s Biobased Raw Materials Strategy in Context 1

        1.2 AkzoNobel in the Value Chain 3

        1.3 Drivers Behind Development of the Biobased Raw Material Strategy 4

        1.4 Conclusions of the Biobased Chemicals Strategy 10

        1.5 Implementing the Strategy: Striking Partnerships 13

        1.6 Experience to Date 14

        1.7 Measuring, Reporting, and Ensuring Sustainable Sourcing of Biomass 17

        1.8 Book and Claim 18

        1.9 Sustainability in the Value Chain: LCA 19

        2 Arizona Chemical: Refining and Upgrading of Bio-Based and Renewable Feedstocks 21
        Godfried J. H. Buisman and Jos H. M. Lange

        2.1 Company Introduction 22

        2.2 History of Pine Chemicals 22

        2.3 Modern Biorefining 28

        2.4 The Kraft Pulping Process 34

        2.5 Cradle-To-Gate 44

        2.6 Outlook 46

        2.7 Case Study: Tackifiers From Renewable Pine-Based Crude Tall Oil and Crude Sulfate Turpentine for Adhesive Applications 49

        Acknowledgments 57

        References 57

        3 Arkema: Castor Reactive Seed Crushing Process to Promote Castor Cultivation 63
        Jean-Luc Dubois

        3.1 Arkema: Context for Biorenewables 64

        3.2 Introduction to Castor Oil 65

        3.3 Experimental Details 72

        3.4 Results 77

        3.5 Discussion 85

        3.6 Conclusion 92

        Acknowledgments 93

        References 94

        4 Avantium Chemicals: The High Potential for the levulinic product tree 97
        Jan C. van der Waal and Ed de Jong

        4.1 Introduction 97

        4.2 Levulinic Production Routes 101

        4.3 The Levulinic Acid Product Family Tree 107

        4.4 Conclusions and Outlook 116

        References 117

        5 C5LT: Biorenewables at C5 Ligno Technologies AB 121
        Kaisa Karhumaa and Violeta Sànchez i Nogué

        5.1 Introduction 121

        5.2 Lignocellulosic Ethanol Production: Process 123

        5.3 C5LT Gene Package Technology 129

        5.4 Fermentation of Lignocellulosic Hydrolysates: Remaining Challenges 136

        5.5 Conclusions 137

        Acknowledgments 138

        References 138

        6 Cepsa: Towards The Integration of Vegetable Oils and Lignocellulosic Biomass into Conventional Petroleum Refinery Processing Units 141
        Maria Fé Elía, Olalla de la Torre, Rafael Larraz, and Juana Frontela

        6.1 About Cepsa 142

        6.2 Vegetable Oils 149

        6.3 Lignocellulosic Biomass 167

        6.4 Concluding Remarks 172

        References 173

        7 DuPont: Biorenewables at E.I. DU Pont DE Nemours & Co 175
        Michael A. Saltzberg, Armando M. Byrne, Ethel N. Jackson, Edward S. Miller Jr., Mark J. Nelson, Bjorn D. Tyreus, and Quinn Zhu

        7.1 DuPont History and Strategic Priorities 176

        7.2 DuPont’s Innovation Philosophy 178

        7.3 DuPont’s Industrial Biorenewable Portfolio 2013 180

        7.4 Case History #1: Bio-PDO and Sorona 182

        7.5 Case History #2: Development of Yeast-based Omega-3s for Verlasso Harmoniously Raised Salmon 194

        7.6 Future Directions for Dupont in Industrial Biorenewables 210

        7.7 Summary 213

        References 213

        8 Evonik: Bioeconomy and Biobased Products 219
        Henrike Gebhardt, Peter Nagler, Stefan Buchholz, Stefan Cornelissen, Edda Schulze, and Achim Marx

        8.1 Introduction 220

        8.2 Biobased and Bioprocessed Products (1) 225

        8.3 Products Produced from Biobased Feedstock by Conventional Catalysis (2) 234

        8.4 Biodegradable Products (3) 239

        8.5 Enabling Chemicals (4) 239

        References 241

        9 Market Structure and Growth Rates of Industrial Biorenewables 245
        Gunter Festel

        9.1 Background for Industrial Biorenewables and Data Sources 245

        9.2 Market Overview and Growth Rates 247

        9.3 Examples for Biotechnology-Based Products Related to Biorenewables 252

        References 254

        10 Göteborg Energi: Vehicle Fuel From Organic Waste 255
        Eric Zinn and Henrik Thunman

        10.1 The Company 256

        10.2 Sweden’s Renewable Energy Targets and the Role that Biogas Will Play in Meeting these 256

        10.3 Biogas in Transportation: Case Studies Within Göteborg Energi 257

        10.4 The Role of Gasification Technology in the Future as the Demand for Biomass-based Energy and Fuel Grows 264

        11 Greasoline: Biofuels From Non-food Materials and Residues 267
        Georg Dahmen, Peter Haug, Gunter Festel, Axel Kraft, Volker Heil, Andreas Menne, and Christoph Unger

        11.1 Fuels and Chemicals: Necessity of Renewables 268

        11.2 Evolving Markets for Greasoline® Technology 269

        11.3 Technology Overview Greasoline® 270

        11.4 Description of Business Model 271

        11.5 Diesel from Different Raw Materials 274

        References 280

        12 Green Applied Solutions: Customized Waste Valorization Solutions for a Sustainable Future 283
        Chunping Xu and Rafael Luque

        12.1 Introduction 283

        12.2 The Company 285

        12.3 Projects and Future 287

        12.4 Conclusions and Prospects 292

        Acknowledgments 293

        References 293

        13 Grove Advanced Chemicals: Flox® Coagulants – Environmentally Friendly Water and Wastewater Treatment Using Biodegradable Polymers From Renewable Forests 295
        Bárbara van Asch, Paulo Martins, Filipe Santos, Elisabete Sepúlveda, Pedro Carvalho, Richard Solal, Carlos Abreu, Rui Santos, Jorge Vasconcelos, Philippe Geyr, and Henrique Villas-Boas

        13.1 Introduction 296

        13.2 Company Overview 297

        13.3 Coagulation and Flocculation in Water Treatment 298

        13.4 Flox® Coagulants 298

        13.5 Company and Product Certifications 302

        13.6 Case Studies 303

        13.7 Future Perspectives 320

        References 321

        14 Heliae Development, LLC: An Industrial Approach to Mixotrophy in Microalgae 323
        Eneko Ganuza, Anna Lee Tonkovich, and Bárbara van Asch

        14.1 Preamble 323

        14.2 Introduction to Heliae Development LLC 324

        14.3 Mixotrophy 325

        14.4 Implementation of Industrial Mixotrophy: A Case Study 332

        Acknowledgments 339

        References 339

        15 InFiQuS: Making the Best of Leftovers 341
        Inmaculada Aranaz, Niuris Acosta, María N Mengíbar, Laura Calderón, Ruth Harris, and Ángeles Heras

        15.1 Brief Description of InFiQuS 342

        15.2 Valuable by-products Under Research by InFiQuS 345

        15.3 Examples of Products Co-developed by InFiQuS 360

        15.4 Market Situation 362

        15.5 Needs of Research: Synergies Between Industry and Academia 364

        References 366

        16 Biorenewables at Mango Materials 371
        Allison Pieja, Anne Schauer-Gimenez, Ann Oakenfull, and Molly Morse

        16.1 Motivation: the Problems with Plastics Today 372

        16.2 The Bioplastics Industry: An Overview 373

        16.3 Mango Materials – a Novel PHA Production Process 377

        16.4 Mango Materials, the Story 386

        16.5 The Future – new Ideas for Potential Research 390

        Acknowledgments 391

        References 391

        17 Novamont: Perspectives on Industrial Biorenewables and Public-Private Needs 397
        Stefano Facco

        17.1 State of the Art and Challenges Faced by Biobased Industries 397

        17.2 Wisdom in the Use of Renewable Raw Materials: The Cascading Use of Biomass 400

        17.3 Case Study: Bioplastics in Italy: Going For Growth Despite the Crisis 401

        17.4 The EU Policy Framework and Related Policy Gaps: The EU Strategy on Bioeconomy and the Role of Industrial Policies 405

        References 407

        18 Novozymes: How Novozymes Thinks About Biomass 409
        Brandon Emme and Alex Berlin

        18.1 The Company 411

        18.2 Case Study: The Transformation of Cellulose to Ethanol 412

        References 434

        19 Organoclick: Applied Eco-Friendly and Metal-Free Catalysis for Wood and Fiber Modifications 437
        Jonas Hafrén and Armando Córdova

        19.1 Introduction 437

        19.2 Eco-friendly and Organocatalytic Surface Modification of Lignocellulose 440

        19.3 Organocatalytic Cross-linking Between Polysaccharides 443

        19.4 OC Modification of Lignocellulose 444

        References 449

        20 Petrobras: The Concept of Integrated Biorefineries Applied to the Oleochemistry Industry: Rational Utilization of Products and Residues via Catalytic Routes 451
        Eduardo Falabella Sousa-Aguiar, João Monnerat Araujo Ribeiro de Almeida, Pedro Nothaft Romano, and Yuri Carvalho

        20.1 Introduction 452

        20.2 Glycerol Fermentation 454

        20.3 Hydrotreating 458

        20.4 Decarboxylation 460

        20.5 Conclusions 464

        References 464

        21 Phytonix: Cyanobacteria for Biobased Production Using CO2 467
        Bruce Dannenberg, Peter Lindblad, and Gary Anderson

        21.1 Background: The Coming CO2 Economy and Circular Economy Principles 468

        21.2 Technology for Cyanobacteria and Direct Photobiological Production 468

        21.3 Phytonix: Path Toward Full Commercialization of the Technology 475

        21.4 n-Butanol: A Valuable Industrial Chemical and Potential "Drop-in" Gasoline Replacement 482

        References 489

        22 Phytowelt Green Technologies: Fermentation Processes and Plant Breeding as Modules for Enhanced Biorefinery Systems 491
        Peter Welters, Guido Jach, Katrin Schullehner, Nadia Evremova, and Renate Luehrs

        22.1 Introduction 492

        22.2 The Next Step: Beyond Energy Production 492

        22.3 Material Uses of Renewable Poplar Biomass 494

        22.4 Fermentative Production of High-value Compounds 495

        22.5 Cooperations with Chemical Industry 499

        22.6 Toward Optimized Biorenewables: Time-Lapse and Smart Breeding 502

        22.7 Next-Generation Poplars/Plants 505

        22.8 Toward Novel Biorefineries: Networking for Success 505

        References 506

        23 Biorenewables at Shell: Biofuels 507
        Jean-Paul Lange, Johan Willem Gosselink, Rob Lee, Evert van der Heide, Colin John Schaverien, and Joseph B. Powell

        23.1 Introduction 509

        23.2 Shell and Biofuels 510

        23.3 Development of Advanced Biofuels in Shell 511

        23.4 Challenges Leading to More Research 535

        23.5 Conclusions 538

        References 539

        Index 545

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