{"product_id":"total-quality-process-control-for-injection-molding-9780470229637","title":"Total Quality Process Control for Injection","description":"\u003cb\u003eBook Synopsis\u003c\/b\u003e\u003cbr\u003e\u003cb\u003eThe all-encompassing guide to total quality process control for injection molding\u003c\/b\u003e  \u003cp\u003eIn the same simple, easy-to-understand language that marked the first edition, \u003ci\u003eTotal Quality Process Control for Injection Molding\u003c\/i\u003e, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition:\u003c\/p\u003e \u003cul\u003e \u003cli\u003e \u003cp\u003eDetails ways to improve plastic part design and quality\u003c\/p\u003e \u003c\/li\u003e \u003cli\u003e \u003cp\u003eIncludes material and pro\u003cbr\u003e\u003cbr\u003e\u003cb\u003eTrade Review\u003c\/b\u003e\u003cbr\u003e\"In this lengthy book, a total quality approach for injection moulding applications is presented . . . hence, the book provides practical assistance for operators that have to produce proper parts without delay and defaults. In addition, the book gives a good introduction for quality managers to set up a TQM approach within their company.\" (Materials Views, 2 June 2011)\u003cbr\u003e \u003cbr\u003e   \u003c\/p\u003e\n\u003cp\u003e\"In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls\". (Daily Finance, 14 December 2010)\u003c\/p\u003e\n\u003cbr\u003e\u003cbr\u003e\u003cb\u003eTable of Contents\u003c\/b\u003e\u003cbr\u003e\u003cb\u003ePreface.\u003c\/b\u003e  \u003cp\u003e\u003cb\u003e1. Total Quality Process Control.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eISO 9001.\u003c\/p\u003e \u003cp\u003eDocumentation.\u003c\/p\u003e \u003cp\u003eEstablishing Process Ownership.\u003c\/p\u003e \u003cp\u003eIdeas and Methods.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2. Implementing Total Quality Process Control (TQPC).\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eQuality Improvement Plan.\u003c\/p\u003e \u003cp\u003eStatistical Process Control (SPC).\u003c\/p\u003e \u003cp\u003eControlling the Process.\u003c\/p\u003e \u003cp\u003eCp the Control of Operations.\u003c\/p\u003e \u003cp\u003eCpk-Centered Process Control.\u003c\/p\u003e \u003cp\u003eEstablishing Company Quality Objectives.\u003c\/p\u003e \u003cp\u003eCustomer Quality.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3. Managing for Success, Commitment to Quality.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eObjectives for Managing a Quality System.\u003c\/p\u003e \u003cp\u003eProactive Preventive Action.\u003c\/p\u003e \u003cp\u003eTotal Quality Process Control.\u003c\/p\u003e \u003cp\u003ePrinciples for Quality Systems Engineering.\u003c\/p\u003e \u003cp\u003eObjectives for Managing a Quality System.\u003c\/p\u003e \u003cp\u003eCustomer-Supplier Quality Agreements.\u003c\/p\u003e \u003cp\u003eProduct Quality Determination.\u003c\/p\u003e \u003cp\u003eForm, Fit, and Function (FFF).\u003c\/p\u003e \u003cp\u003eProduct Requirements.\u003c\/p\u003e \u003cp\u003eExisting Mold Considerations.\u003c\/p\u003e \u003cp\u003eEstablishment of Responsibility.\u003c\/p\u003e \u003cp\u003eDepartment TQPC Responsibility.\u003c\/p\u003e \u003cp\u003eEstimated Piece Part Price.\u003c\/p\u003e \u003cp\u003eMultifunctionality.\u003c\/p\u003e \u003cp\u003eAssembly and Decorating.\u003c\/p\u003e \u003cp\u003eManufacturing Capability.\u003c\/p\u003e \u003cp\u003eComputer-Integrated Manufacture (CIM).\u003c\/p\u003e \u003cp\u003eTracking Manufacture.\u003c\/p\u003e \u003cp\u003eRFID.\u003c\/p\u003e \u003cp\u003eEDI.\u003c\/p\u003e \u003cp\u003eControl of Operations.\u003c\/p\u003e \u003cp\u003eProcess Control.\u003c\/p\u003e \u003cp\u003eControl Charting.\u003c\/p\u003e \u003cp\u003eInternational Organization for Standardization (ISO) Accreditation.\u003c\/p\u003e \u003cp\u003eProgram Monitoring—Communication.\u003c\/p\u003e \u003cp\u003eCommunicating Quality in Business.\u003c\/p\u003e \u003cp\u003eCommunications.\u003c\/p\u003e \u003cp\u003eSurveys.\u003c\/p\u003e \u003cp\u003eQuality Function Deployment (QFD).\u003c\/p\u003e \u003cp\u003eQFD in Operation.\u003c\/p\u003e \u003cp\u003eCustomer Feedback.\u003c\/p\u003e \u003cp\u003eCritical to Quality (CTQ).\u003c\/p\u003e \u003cp\u003eBuilding on TQPC, Product Manufacture.\u003c\/p\u003e \u003cp\u003eChecklists.\u003c\/p\u003e \u003cp\u003eQuality Circles.\u003c\/p\u003e \u003cp\u003eFishbone Analysis.\u003c\/p\u003e \u003cp\u003eFailure Mode and Effects Analysis.\u003c\/p\u003e \u003cp\u003eTypes of FMEAs.\u003c\/p\u003e \u003cp\u003eFMEA Timing.\u003c\/p\u003e \u003cp\u003eImplementing an FMEA.\u003c\/p\u003e \u003cp\u003eFMEA Development.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4. Customer Satisfaction.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eManufacturing and Supplier Input.\u003c\/p\u003e \u003cp\u003eVendor Selection.\u003c\/p\u003e \u003cp\u003eVendor Survey.\u003c\/p\u003e \u003cp\u003eCustomer and Supplier Agreements.\u003c\/p\u003e \u003cp\u003eVendor Clinics.\u003c\/p\u003e \u003cp\u003eProduct Requirements.\u003c\/p\u003e \u003cp\u003eProduct Preproduction Review.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5. Organization Responsibilities.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eQuality Operations.\u003c\/p\u003e \u003cp\u003eQuality Uniformity.\u003c\/p\u003e \u003cp\u003eCompliance Audits.\u003c\/p\u003e \u003cp\u003eSix Sigma Introduction.\u003c\/p\u003e \u003cp\u003eProcedure.\u003c\/p\u003e \u003cp\u003eQuality Problems.\u003c\/p\u003e \u003cp\u003eTQPC Management Operations.\u003c\/p\u003e \u003cp\u003ePreventive Action.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6. Establishing the Limits for Quality Control.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003ePreproduction Product Analysis.\u003c\/p\u003e \u003cp\u003eTaguchi Methods.\u003c\/p\u003e \u003cp\u003ePrototyping.\u003c\/p\u003e \u003cp\u003eMold Limits.\u003c\/p\u003e \u003cp\u003eMaterial Selection.\u003c\/p\u003e \u003cp\u003eCalculation of Plastic Part Cost.\u003c\/p\u003e \u003cp\u003eCase Study of Product Cost Analysis.\u003c\/p\u003e \u003cp\u003eEstimating Part Cycle Time.\u003c\/p\u003e \u003cp\u003eMold Part Cavity Estimation.\u003c\/p\u003e \u003cp\u003eMold Size Considerations.\u003c\/p\u003e \u003cp\u003eInjection Molding Machine Selection.\u003c\/p\u003e \u003cp\u003eMelt Generation.\u003c\/p\u003e \u003cp\u003eMolding Machine Screw-type Considerations.\u003c\/p\u003e \u003cp\u003eMachine Hourly Rate.\u003c\/p\u003e \u003cp\u003eMachine Setup Charges.\u003c\/p\u003e \u003cp\u003eCalculating Product Manufacturing Cost.\u003c\/p\u003e \u003cp\u003eMaterial Supplier Limits.\u003c\/p\u003e \u003cp\u003eEstablishing Manufacturing Limits.\u003c\/p\u003e \u003cp\u003eAuxiliary Equipment.\u003c\/p\u003e \u003cp\u003eIn-Process Inspection.\u003c\/p\u003e \u003cp\u003eEstablishing Total Quality Process Control.\u003c\/p\u003e \u003cp\u003eAcceptable Quality Limits.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7. Material Selection and Handling.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eThermosets.\u003c\/p\u003e \u003cp\u003eThermoplastics.\u003c\/p\u003e \u003cp\u003eClassifying the Polymers.\u003c\/p\u003e \u003cp\u003eProduct Certifi cation.\u003c\/p\u003e \u003cp\u003eMaterial Specifi cation.\u003c\/p\u003e \u003cp\u003eProduct Variable Specification.\u003c\/p\u003e \u003cp\u003eIncoming Material Testing.\u003c\/p\u003e \u003cp\u003eMaterial Testing Equipment.\u003c\/p\u003e \u003cp\u003eMaterial Safety Data Sheets.\u003c\/p\u003e \u003cp\u003eRecord Accuracy.\u003c\/p\u003e \u003cp\u003eBar Coding: An Aid in Total Quality Process Control.\u003c\/p\u003e \u003cp\u003eRegrind Control.\u003c\/p\u003e \u003cp\u003eMaterial Handling and Storage.\u003c\/p\u003e \u003cp\u003eRegrind Usage.\u003c\/p\u003e \u003cp\u003eProcessing Aids.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e8. The Mold.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eComputer-Integrated Manufacture.\u003c\/p\u003e \u003cp\u003ePre-mold Design Checklist.\u003c\/p\u003e \u003cp\u003eTooling.\u003c\/p\u003e \u003cp\u003eSelecting Materials for the Mold.\u003c\/p\u003e \u003cp\u003eCavity Selection.\u003c\/p\u003e \u003cp\u003eRunner Systems.\u003c\/p\u003e \u003cp\u003eCavity Runner Layout.\u003c\/p\u003e \u003cp\u003eRunner System Design.\u003c\/p\u003e \u003cp\u003eGating the Part.\u003c\/p\u003e \u003cp\u003eSprues and Nozzles.\u003c\/p\u003e \u003cp\u003eParting Lines.\u003c\/p\u003e \u003cp\u003eSide Core Pulls.\u003c\/p\u003e \u003cp\u003eCore Selection.\u003c\/p\u003e \u003cp\u003ePart Ejection.\u003c\/p\u003e \u003cp\u003eVenting the Cavity.\u003c\/p\u003e \u003cp\u003eCore Venting.\u003c\/p\u003e \u003cp\u003ePositive Cavity Venting.\u003c\/p\u003e \u003cp\u003eTemperature Control.\u003c\/p\u003e \u003cp\u003eCooling Systems.\u003c\/p\u003e \u003cp\u003eMold Connection Types.\u003c\/p\u003e \u003cp\u003eCooling Time.\u003c\/p\u003e \u003cp\u003eMold Shrinkage.\u003c\/p\u003e \u003cp\u003eHot-Runner Molds.\u003c\/p\u003e \u003cp\u003eMold Maintenance.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e9. Manufacturing Equipment.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eMachinery Selection.\u003c\/p\u003e \u003cp\u003eProcess Control.\u003c\/p\u003e \u003cp\u003eElectric Injection Molding Machines.\u003c\/p\u003e \u003cp\u003eInjection Molding Machine Nomenclature and Operation.\u003c\/p\u003e \u003cp\u003eReciprocating Screw Injection Molding Machine.\u003c\/p\u003e \u003cp\u003eThe Injection Molding Machine.\u003c\/p\u003e \u003cp\u003eSelecting Barrel Heater Conditions.\u003c\/p\u003e \u003cp\u003ePyrometer.\u003c\/p\u003e \u003cp\u003eThermocouples.\u003c\/p\u003e \u003cp\u003eMold Fit and Support.\u003c\/p\u003e \u003cp\u003eMachine and Mold Clamping Systems.\u003c\/p\u003e \u003cp\u003eVented-Barrel Machines.\u003c\/p\u003e \u003cp\u003eMaintenance of Machinery.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e10. Auxiliary Equipment.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eMaterial Feeders and Blenders.\u003c\/p\u003e \u003cp\u003eAutomatic System.\u003c\/p\u003e \u003cp\u003eCentral Systems.\u003c\/p\u003e \u003cp\u003eMaterial Feed to the Injection Molding Machine.\u003c\/p\u003e \u003cp\u003eMaterial Blending at the Hopper.\u003c\/p\u003e \u003cp\u003eBlending Quality Checks.\u003c\/p\u003e \u003cp\u003eColor Concentrate Blending.\u003c\/p\u003e \u003cp\u003eRegrind Usage.\u003c\/p\u003e \u003cp\u003eMaterial Drying.\u003c\/p\u003e \u003cp\u003ePlant Equipment Cooling Systems.\u003c\/p\u003e \u003cp\u003eGranulators or Grinders.\u003c\/p\u003e \u003cp\u003ePart Removal, Conveyor Systems, and Robots.\u003c\/p\u003e \u003cp\u003eQuality Inspection Equipment.\u003c\/p\u003e \u003cp\u003eQuick Mold Change.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e11. Processing.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eProduction Startup for Process Control.\u003c\/p\u003e \u003cp\u003eAcceptable Quality Level Limits.\u003c\/p\u003e \u003cp\u003eNetworking Production.\u003c\/p\u003e \u003cp\u003eThe Injection Molding Process.\u003c\/p\u003e \u003cp\u003eInjection Molding Startup.\u003c\/p\u003e \u003cp\u003eOther Molding Variables.\u003c\/p\u003e \u003cp\u003eFine Tuning the Cycle.\u003c\/p\u003e \u003cp\u003eRegrind Effects on Part Quality.\u003c\/p\u003e \u003cp\u003eDetermining the Missing Variable.\u003c\/p\u003e \u003cp\u003eProcess Control Charting.\u003c\/p\u003e \u003cp\u003eMaintaining Process Control.\u003c\/p\u003e \u003cp\u003eQuality Maintenance.\u003c\/p\u003e \u003cp\u003eSolutions to Typical Molding Problems.\u003c\/p\u003e \u003cp\u003eControlling and Monitoring Process Variables.\u003c\/p\u003e \u003cp\u003eProcess Line Integration.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e12. Part Testing at the Machine.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eSelecting the Test.\u003c\/p\u003e \u003cp\u003eVerifying Molding Conditions.\u003c\/p\u003e \u003cp\u003eDestructive Tests.\u003c\/p\u003e \u003cp\u003eNondestructive Tests.\u003c\/p\u003e \u003cp\u003eTesting of Plated Parts.\u003c\/p\u003e \u003cp\u003ePost-Mold Shrinkage Testing.\u003c\/p\u003e \u003cp\u003eConditioned Parts.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e13. Part Handling and Packaging.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003ePlanning.\u003c\/p\u003e \u003cp\u003ePart Removal.\u003c\/p\u003e \u003cp\u003ePart Handling and Packaging.\u003c\/p\u003e \u003cp\u003eAutomatic Part Packaging.\u003c\/p\u003e \u003cp\u003eRobots.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e14. Part Design Influence.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eSelecting the Correct Design Parameters.\u003c\/p\u003e \u003cp\u003eMaterial Selection.\u003c\/p\u003e \u003cp\u003ePart Design for End-Use Applications.\u003c\/p\u003e \u003cp\u003eThreads.\u003c\/p\u003e \u003cp\u003eUndercuts.\u003c\/p\u003e \u003cp\u003eInserts.\u003c\/p\u003e \u003cp\u003eInsert Loading.\u003c\/p\u003e \u003cp\u003eIntegral Hinges.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e15. Assembly Techniques.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003ePlan for Assembly.\u003c\/p\u003e \u003cp\u003eAutomated Assembly.\u003c\/p\u003e \u003cp\u003eAutomated Inspection.\u003c\/p\u003e \u003cp\u003eAssembly Techniques.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e16. Decorating Considerations.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eControl of the Process.\u003c\/p\u003e \u003cp\u003eDecorating Techniques.\u003c\/p\u003e \u003cp\u003eSurface Preparation.\u003c\/p\u003e \u003cp\u003eMolded Colors.\u003c\/p\u003e \u003cp\u003eSurface Finish.\u003c\/p\u003e \u003cp\u003ePainting.\u003c\/p\u003e \u003cp\u003eSpray and Wipe.\u003c\/p\u003e \u003cp\u003eTwo-Shot Molding.\u003c\/p\u003e \u003cp\u003eIn-Mold Decorating.\u003c\/p\u003e \u003cp\u003eVacuum Metallizing.\u003c\/p\u003e \u003cp\u003eElectroplating.\u003c\/p\u003e \u003cp\u003eFlocking.\u003c\/p\u003e \u003cp\u003eGravure Decorating.\u003c\/p\u003e \u003cp\u003e\u003cb\u003e17. Customer and Employee Satisfaction.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eQuality Awareness.\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendix A. Quality Management System (QMS) Control of Documents Procedure.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendix B. Design of Experiments (DOE): Statistical Troubleshooting Process Screening for Reducing the Number of Variables.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendix C. Checklists.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendix D. Supplier Evaluation Survey.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendix E. Mold Problem Solutions.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eAppendix F. Decoration \u0026amp; Information Solutions.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eGlossary.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eBibliography.\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003cb\u003eIndex.\u003c\/b\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Wiley","offers":[{"title":"Default Title","offer_id":51037067444567,"sku":"9780470229637","price":165.56,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0817\/1739\/5799\/files\/9780470229637.jpg?v=1750934237","url":"https:\/\/bookcurl.com\/products\/total-quality-process-control-for-injection-molding-9780470229637","provider":"Book Curl","version":"1.0","type":"link"}