{"product_id":"rolltoroll-manufacturing-9781119162209","title":"RolltoRoll Manufacturing","description":"\u003cb\u003eBook Synopsis\u003c\/b\u003e\u003cbr\u003e\u003cp\u003e\u003cb\u003eA single-volume resource featuring state-of-the art reviews of key elements of the roll-to-roll manufacturing processing methodology\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e\u003c\/p\u003e \u003cp\u003eRoll-to-roll (R2R) manufacturing is an important manufacturing technology platform used extensively for mass-producing a host of film-type products in several traditional industries such as printing, silver-halide photography, and paper. Over the last two decades, some of the methodologies and know-how of R2R manufacturing have been extended and adapted in many new technology areas, including microelectronics, display, photovoltaics, and microfluidics. This comprehensive book presents the state-of-the-art unit operations of the R2R manufacturing technology, providing a practical resource for scientists, engineers, and practitioners not familiar with the fundamentals of R2R technology.\u003c\/p\u003e \u003cp\u003e\u003c\/p\u003e \u003cp\u003e\u003ci\u003eRoll-to-Roll Manufacturing: Process Elements and Recent Advances\u003c\/i\u003e reviews new developments in areas such as flexible glass, dis\u003cbr\u003e\u003cbr\u003e\u003cb\u003eTable of Contents\u003c\/b\u003e\u003cbr\u003e\u003c\/p\u003e\u003cp\u003ePreface xiii\u003c\/p\u003e \u003cp\u003e\u003cb\u003e1 Roll-to-Roll Manufacturing: An Overview 1\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eJehuda Greener\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e1.1 Introduction 1\u003c\/p\u003e \u003cp\u003e1.2 R2R Operation Overview 5\u003c\/p\u003e \u003cp\u003e1.3 Process Economics 9\u003c\/p\u003e \u003cp\u003e1.4 Environmental, Health, and Safety Considerations 13\u003c\/p\u003e \u003cp\u003e1.5 Summary 15\u003c\/p\u003e \u003cp\u003eReferences 15\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2 Coating and Solidification 19\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eE. J. Lightfoot and E. D. Cohen\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e2.1 Coating Methods 19\u003c\/p\u003e \u003cp\u003e2.1.1 Coating Fundamentals 20\u003c\/p\u003e \u003cp\u003e2.1.1.1 Wetting 20\u003c\/p\u003e \u003cp\u003e2.1.1.2 Coating Distribution 22\u003c\/p\u003e \u003cp\u003e2.1.1.3 The Coating Window 22\u003c\/p\u003e \u003cp\u003e2.1.2 Coating Hardware 24\u003c\/p\u003e \u003cp\u003e2.1.2.1 Pre-metered Coating 24\u003c\/p\u003e \u003cp\u003e2.1.2.2 Self-Metered Coating 27\u003c\/p\u003e \u003cp\u003e2.1.3 Selecting a Coating Method 39\u003c\/p\u003e \u003cp\u003e2.2 Drying and Curing 43\u003c\/p\u003e \u003cp\u003e2.2.1 Principles 43\u003c\/p\u003e \u003cp\u003e2.2.1.1 Choice of Solidification Method 43\u003c\/p\u003e \u003cp\u003e2.2.1.2 Coupled Mass and Energy Transfer 44\u003c\/p\u003e \u003cp\u003e2.2.1.3 Infrared Drying 48\u003c\/p\u003e \u003cp\u003e2.2.1.4 UV Curing 48\u003c\/p\u003e \u003cp\u003e2.2.1.5 E-Beam Curing 49\u003c\/p\u003e \u003cp\u003e2.2.1.6 Dielectric Drying 49\u003c\/p\u003e \u003cp\u003e2.2.1.7 The Drying Curve 50\u003c\/p\u003e \u003cp\u003e2.2.2 Hardware 52\u003c\/p\u003e \u003cp\u003e2.2.2.1 Conduction 52\u003c\/p\u003e \u003cp\u003e2.2.2.2 Convection 52\u003c\/p\u003e \u003cp\u003e2.2.2.3 IR Drying 56\u003c\/p\u003e \u003cp\u003e2.3 Defect Management 58\u003c\/p\u003e \u003cp\u003e2.3.1 Characterizing Defects 58\u003c\/p\u003e \u003cp\u003e2.3.2 Defect Naming 58\u003c\/p\u003e \u003cp\u003e2.3.3 Online Defect Characterization Systems 58\u003c\/p\u003e \u003cp\u003e2.3.4 Defect Troubleshooting 59\u003c\/p\u003e \u003cp\u003e2.3.4.1 Contamination 59\u003c\/p\u003e \u003cp\u003e2.3.4.2 Substrate Deficiencies 59\u003c\/p\u003e \u003cp\u003e2.3.4.3 Liquid Coating Quality 60\u003c\/p\u003e \u003cp\u003e2.3.4.4 Unsuitable Coating Method 60\u003c\/p\u003e \u003cp\u003e2.3.4.5 Inadequate Design of Coating Line Equipment 60\u003c\/p\u003e \u003cp\u003e2.3.4.6 Deterioration of Coating Line Equipment 60\u003c\/p\u003e \u003cp\u003e2.3.4.7 Drying-Induced Defects 60\u003c\/p\u003e \u003cp\u003e2.3.4.8 Variations in Web Handling System 61\u003c\/p\u003e \u003cp\u003e2.3.4.9 Inadequate Operating Procedures and Training 61\u003c\/p\u003e \u003cp\u003e2.3.4.10 Key Variables Not Properly Controlled 61\u003c\/p\u003e \u003cp\u003eReferences 61\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3 Drying of Polymer Solutions: Modeling and Real-Time Tracking of the Process 65\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eS. Shams Es-haghi and Miko Cakmak\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e3.1 Introduction 65\u003c\/p\u003e \u003cp\u003e3.2 Modeling of the Drying Process 67\u003c\/p\u003e \u003cp\u003e3.3 Real- Time Tracking of the Drying Process of Polymer Solutions 80\u003c\/p\u003e \u003cp\u003e3.3.1 Real-Time Measurement System 80\u003c\/p\u003e \u003cp\u003e3.3.2 Drying Process of Polyimide\/N,N-Dimethylformamide Solutions 84\u003c\/p\u003e \u003cp\u003e3.3.3 Real-Time Study of Drying and Imidization of Polyamic Acid\/NMP Solution 91\u003c\/p\u003e \u003cp\u003e3.3.4 Development of Optical Gradient During Evaporation of Solvent 97\u003c\/p\u003e \u003cp\u003e3.3.5 Effect of Organoclay and Graphene Oxide on the Drying Process of PAI\/DMAc Solution 99\u003c\/p\u003e \u003cp\u003e3.3.6 Real-Time Drying Study of Polyetherimide\/NMP 102\u003c\/p\u003e \u003cp\u003e3.4 Conclusions 104\u003c\/p\u003e \u003cp\u003eReferences 106\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4 In-Line Vacuum Deposition 111\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eC. A. Bishop\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e4.1 Introduction 111\u003c\/p\u003e \u003cp\u003e4.2 Substrates 112\u003c\/p\u003e \u003cp\u003e4.2.1 Polymer Substrates 113\u003c\/p\u003e \u003cp\u003e4.2.2 Flexible Glass 114\u003c\/p\u003e \u003cp\u003e4.2.3 Metal Foils 115\u003c\/p\u003e \u003cp\u003e4.2.4 Fibers, Fabrics, Nonwovens, and Foams 115\u003c\/p\u003e \u003cp\u003e4.2.5 Paper 116\u003c\/p\u003e \u003cp\u003e4.3 Managing Defects 117\u003c\/p\u003e \u003cp\u003e4.4 Managing\u003c\/p\u003e \u003cp\u003eHeat Load 123\u003c\/p\u003e \u003cp\u003e4.5 Vacuum Deposition Systems 124\u003c\/p\u003e \u003cp\u003e4.5.1 Batch Systems 126\u003c\/p\u003e \u003cp\u003e4.5.2 Air-to-Air Systems 127\u003c\/p\u003e \u003cp\u003e4.6 Vacuum Deposition Processes 128\u003c\/p\u003e \u003cp\u003e4.6.1 Physical Vapor Deposition (PVD) 128\u003c\/p\u003e \u003cp\u003e4.6.2 Chemical Vapor Deposition (CVD) 130\u003c\/p\u003e \u003cp\u003e4.6.3 Atomic Layer Deposition (ALD) 130\u003c\/p\u003e \u003cp\u003e4.7 Vacuum-Deposited Coatings for Growth Markets 133\u003c\/p\u003e \u003cp\u003e4.8 Conclusions 136\u003c\/p\u003e \u003cp\u003eReferences 137\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5 Web Handling and Winding 147\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eDavid R. Roisum, Gustavo Guzman, and S. Shams Es-haghi\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e5.1 Web Handling 147\u003c\/p\u003e \u003cp\u003e5.2 Designfor Manufacturability (DFM) for Web Handling 149\u003c\/p\u003e \u003cp\u003e5.3 Rollers 149\u003c\/p\u003e \u003cp\u003e5.4 Tension Control 152\u003c\/p\u003e \u003cp\u003e5.5 Nip Control 154\u003c\/p\u003e \u003cp\u003e5.6 Temperature, Speed, and Gravity 155\u003c\/p\u003e \u003cp\u003e5.7 Web Path Control, Guiding, and Oscillators 157\u003c\/p\u003e \u003cp\u003e5.8 Slitting and Trim Removal 159\u003c\/p\u003e \u003cp\u003e5.9 Winding 161\u003c\/p\u003e \u003cp\u003e5.10 Wrinklings 167\u003c\/p\u003e \u003cp\u003eReferences 169\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6 Polymer Film Substrates for Roll-to-Roll Manufacturing: Process–Structure–Property Relationships 171\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eBaris Yalcin and Miko Cakmak\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e6.1 Introduction 171\u003c\/p\u003e \u003cp\u003e6.2 Category II: Polyester Films 177\u003c\/p\u003e \u003cp\u003e6.2.1 Polyethylene Terephthalate (PET) 180\u003c\/p\u003e \u003cp\u003e6.2.2 Poly(ethylene Terephthalate) (PET) and Poly(etherimide) (PEI) Blend 190\u003c\/p\u003e \u003cp\u003e6.2.3 Polyethylene Naphthalate (PEN) 196\u003c\/p\u003e \u003cp\u003e6.3 Category I: Solvent Cast High Tg Materials 206\u003c\/p\u003e \u003cp\u003e6.3.1 Polyimides 207\u003c\/p\u003e \u003cp\u003e6.4 Summary 210\u003c\/p\u003e \u003cp\u003e6.4.1 Transparency 211\u003c\/p\u003e \u003cp\u003e6.4.2 Thermal Properties 211\u003c\/p\u003e \u003cp\u003e6.4.3 Barrier to Moisture and Gases and Planarization Requirements 214\u003c\/p\u003e \u003cp\u003eReferences 219\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7 Curl Effects in Roll-to-Roll Operations 225\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eJehuda Greener\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e7.1 Introduction 225\u003c\/p\u003e \u003cp\u003e7.2 Core-Set Curl 226\u003c\/p\u003e \u003cp\u003e7.3 Physical Aging Effects 235\u003c\/p\u003e \u003cp\u003e7.4 Core-Set Curl in R2R Operations 238\u003c\/p\u003e \u003cp\u003e7.5 Other Curl Mechanisms and Curl Mitigation Strategies 247\u003c\/p\u003e \u003cp\u003eReferences 249\u003c\/p\u003e \u003cp\u003e\u003cb\u003e8 Roll-to-Roll Processing of Glass 251\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eDoug Brackley, Dale Marshall, Gary Merz, and Eric Miller\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e8.1 Introduction 251\u003c\/p\u003e \u003cp\u003e8.2 History of Rolled Glass at Corning 251\u003c\/p\u003e \u003cp\u003e8.3 Key Attributes of Glass 252\u003c\/p\u003e \u003cp\u003e8.4 Properties of Glass That Impact R2R Processing 254\u003c\/p\u003e \u003cp\u003e8.5 Important Considerations for a Successful\u003c\/p\u003e \u003cp\u003eR2R Glass Process 256\u003c\/p\u003e \u003cp\u003e8.6 Summary 259\u003c\/p\u003e \u003cp\u003eReferences 260\u003c\/p\u003e \u003cp\u003e\u003cb\u003e9 Novel Hybrid Composite Films by Roll-to-Roll Processing 261\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eSaurabh Batra, W. Zhao, Baris Yalcin, and Miko Cakmak\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e9.1 Introduction 261\u003c\/p\u003e \u003cp\u003e9.2 Process Overview 262\u003c\/p\u003e \u003cp\u003e9.3 Transparent Electrically Conductive Films 265\u003c\/p\u003e \u003cp\u003e9.4 Bendable Aerogels (Xerogel) 271\u003c\/p\u003e \u003cp\u003e9.5 Flexible Hydrogels 273\u003c\/p\u003e \u003cp\u003e9.6 Conclusion 280\u003c\/p\u003e \u003cp\u003eReferences 280\u003c\/p\u003e \u003cp\u003e\u003cb\u003e10 Roll-to-Roll Manufacturing of Flexible Displays 285\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eE. Montbach and D. Davis\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e10.1 Introduction: Thin and Flexible Substrates 285\u003c\/p\u003e \u003cp\u003e10.1.1 Thinner Display Architectures 286\u003c\/p\u003e \u003cp\u003e10.1.2 Challenges in Migrating to Roll-to-Roll 287\u003c\/p\u003e \u003cp\u003e10.1.3 General Description of Roll-to-Roll Manufacture of Flexible Flat Panel Displays 292\u003c\/p\u003e \u003cp\u003e10.1.3.1 Flexible Substrate 292\u003c\/p\u003e \u003cp\u003e10.1.3.2 Application of Electrode 293\u003c\/p\u003e \u003cp\u003e10.1.3.3 Electro-optic Layer 293\u003c\/p\u003e \u003cp\u003e10.1.3.4 Cover Layer\/Encapsulation 293\u003c\/p\u003e \u003cp\u003e10.1.3.5 Singulation 293\u003c\/p\u003e \u003cp\u003e10.1.3.6 Integration and Test 293\u003c\/p\u003e \u003cp\u003e10.2 Roll-to-Roll Display Technologies 293\u003c\/p\u003e \u003cp\u003e10.2.1 Cholesteric Liquid Crystal Displays 294\u003c\/p\u003e \u003cp\u003e10.2.1.1 Industrial Technology Research Institute of Taiwan 294\u003c\/p\u003e \u003cp\u003e10.2.1.2 Kent Displays, Inc. 296\u003c\/p\u003e \u003cp\u003e10.2.2 Active Matrix Organic Light-Emitting Diode Displays 305\u003c\/p\u003e \u003cp\u003e10.2.2.1 Background 305\u003c\/p\u003e \u003cp\u003e10.2.2.2 Challenges in AMOLED Manufacturing 306\u003c\/p\u003e \u003cp\u003e10.2.2.3 OLED Manufacturing Examples 309\u003c\/p\u003e \u003cp\u003e10.2.3 Electrophoretic Displays 312\u003c\/p\u003e \u003cp\u003e10.2.3.1 Function 312\u003c\/p\u003e \u003cp\u003e10.2.3.2 Structure 313\u003c\/p\u003e \u003cp\u003e10.2.3.3 Manufacturing 314\u003c\/p\u003e \u003cp\u003e10.2.4 Microfluidic Displays 315\u003c\/p\u003e \u003cp\u003e10.2.4.1 Function 315\u003c\/p\u003e \u003cp\u003e10.2.4.2 Structure 316\u003c\/p\u003e \u003cp\u003e10.2.4.3 Technology 316\u003c\/p\u003e \u003cp\u003e10.3 Conclusions 318\u003c\/p\u003e \u003cp\u003eReferences 319\u003c\/p\u003e \u003cp\u003e\u003cb\u003e11 Flexible Solar Cells 325\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eY. Galagan\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e11.1 Introduction to Photovoltaic Technologies 325\u003c\/p\u003e \u003cp\u003e11.2 R2R Processing 326\u003c\/p\u003e \u003cp\u003e11.2.1 Substrates for R2R Processing 327\u003c\/p\u003e \u003cp\u003e11.2.2 Solution-Based R2R Methods 329\u003c\/p\u003e \u003cp\u003e11.3 Organic Photovoltaics 334\u003c\/p\u003e \u003cp\u003e11.3.1 Technology Assessment 336\u003c\/p\u003e \u003cp\u003e11.3.2 Roll-to-Roll Printing and Coating of Electrode Materials 339\u003c\/p\u003e \u003cp\u003e11.3.3 Patterning and Module Manufacturing 341\u003c\/p\u003e \u003cp\u003e11.3.4 Current Progress in R2R Manufacturing of Organic Photovoltaics 342\u003c\/p\u003e \u003cp\u003e11.4 Perovskite Photovoltaics 347\u003c\/p\u003e \u003cp\u003e11.4.1 Scalable Processing Techniques for Manufacturing Perovskite Solar Cells 350\u003c\/p\u003e \u003cp\u003e11.4.2 Other Challenges in the Scale-Up of Perovskite Solar Cells 351\u003c\/p\u003e \u003cp\u003e11.5 Conclusions 352\u003c\/p\u003e \u003cp\u003eReferences 352\u003c\/p\u003e \u003cp\u003e\u003cb\u003e12 Field-Assisted Self-Assembly of Nanocomposite Films: A Roll-to-Roll Approach 363\u003cbr\u003e\u003c\/b\u003e\u003ci\u003eSaurabh Batra and Miko Cakmak\u003c\/i\u003e\u003c\/p\u003e \u003cp\u003e12.1 Introduction 363\u003c\/p\u003e \u003cp\u003e12.2 Process Overview 364\u003c\/p\u003e \u003cp\u003e12.3 Electric Field Alignment 365\u003c\/p\u003e \u003cp\u003e12.3.1 Orienting Clay Particles in Electric Field 367\u003c\/p\u003e \u003cp\u003e12.3.2 Orienting BaTiO3 Particles in Electric Field 371\u003c\/p\u003e \u003cp\u003e12.4 Magnetic Field Alignment 379\u003c\/p\u003e \u003cp\u003e12.5 Thermal Gradient 386\u003c\/p\u003e \u003cp\u003e12.5.1 Directional Crystal Growth Using Thermal Gradient 387\u003c\/p\u003e \u003cp\u003e12.5.2 Block Copolymer Oriented with Thermal Gradient 389\u003c\/p\u003e \u003cp\u003e12.6 Conclusions 391\u003c\/p\u003e \u003cp\u003eReferences 392\u003c\/p\u003e \u003cp\u003eIndex 397\u003c\/p\u003e","brand":"John Wiley \u0026 Sons Inc","offers":[{"title":"Default Title","offer_id":49528848744791,"sku":"9781119162209","price":999.99,"currency_code":"GBP","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0817\/1739\/5799\/files\/9781119162209.jpg?v=1731873263","url":"https:\/\/bookcurl.com\/products\/rolltoroll-manufacturing-9781119162209","provider":"Book Curl","version":"1.0","type":"link"}