{"product_id":"job-shop-lean-9781498740692","title":"Job Shop Lean","description":"\u003cb\u003eBook Synopsis\u003c\/b\u003e\u003cbr\u003e\u003cp\u003eIn the 1950âs, the design and implementation of the Toyota Production System (TPS) within Toyota had begun. In the 1960âs, Group Technology (GT) and Cellular Manufacturing (CM) were used by Serck Audco Valves, a high-mix low-volume (HMLV) manufacturer in the United Kingdom, to guide enterprise-wide transformation. In 1996, the publication of the book \u003ci\u003eLean Thinking\u003c\/i\u003e introduced the entire world to Lean. \u003ci\u003eJob Shop Lean\u003c\/i\u003e integrates Lean with GT and CM by using the five Principles of Lean to guide its implementation: (1) identify value, (2) map the value stream, (3) create flow, (4) establish pull, and (5) seek perfection. Unfortunately, the tools typically used to implement the Principles of Lean are incapable of solving the three Industrial Engineering problems that HMLV manufacturers face when implementing Lean: (1) finding the product families in a product mix with hundreds of different products, (2) designing a flexible factory layout that fits hundreds of different product routings, and (3) scheduling a multi-product multi-machine production system subject to finite capacity constraints.\u003c\/p\u003e\u003cp\u003eBased on the Authorâs 20+ years of learning, teaching, researching, and implementing Job Shop Lean since 1999, this book\u003c\/p\u003e\u003cul\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eDescribes the concepts, tools, software, implementation methodology, and barriers to successful implementation of Lean in HMLV production systems\u003c\/li\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eUtilizes Production Flow Analysis instead of Value Stream Mapping to eliminate waste in different levels of any HMLV manufacturing enterprise\u003c\/li\u003e \u003c\/ul\u003e\u003cul\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eSolves the three Industrial Engineering problems that were mentioned earlier using software like PFAST (Production Flow Analysis and Simplification Toolkit), Sgetti and Schedlyzer\u003c\/li\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eExplains how the one-at-a-time implementation of manufacturing cells constitutes a long-term strategy for Continuous Improvement\u003c\/li\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eExplains how product families and manufacturing cells are the basis for implementing flexible automation, machine monitoring, virtual cells, Manufacturing Execution Systems, and other elements of Industry 4.0\u003c\/li\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eTeaches a new method, Value Network Mapping, to visualize large multi-product multi-machine production systems whose Value Streams share many processes\u003c\/li\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eIncludes real success stories of Job Shop Lean implementation in a variety of production systems such as a forge shop, a machine shop, a fabrication facility and a shipping department\u003c\/li\u003e \u003cp\u003e \u003c\/p\u003e \u003cli\u003eEncourages any HMLV manufacturer planning to implement Job Shop Lean to leverage the co-curricular and extracurricular programs of an Industrial Engineering department \u003c\/li\u003e \u003c\/ul\u003e\u003cbr\u003e\u003cbr\u003e\u003cb\u003eTable of Contents\u003c\/b\u003e\u003cbr\u003e\u003cp\u003eForeword. Testimonial. Acknowledgments. Author. \u003cb\u003e1 \u003c\/b\u003eAbout This Book. \u003cb\u003e2 \u003c\/b\u003eIntroduction to Job Shop Lean. \u003cb\u003e3 \u003c\/b\u003eIs Job Shop Lean Right for You?. \u003cb\u003e4 \u003c\/b\u003eDesign For Flow (DFF): The Essential Foundation for Job Shop Lean. \u003cb\u003e5 \u003c\/b\u003eOverview of Production Flow Analysis (PFA). \u003cb\u003e6 \u003c\/b\u003eOverview of Production Flow Analysis and Simplification Toolkit (PFAST). \u003cb\u003e7 \u003c\/b\u003eFunctional, Cellular, and Hybrid Cellular Layouts for Any Job Shop. \u003cb\u003e8 \u003c\/b\u003eDesigning Functional, Cellular, and Hybrid Cellular Layouts for Any Job Shop Using PFAST. \u003cb\u003e9 \u003c\/b\u003eHow Data Mining Guides Various Production Flow Simplification Strategies. \u003cb\u003e10 \u003c\/b\u003eImproving Flow at \u003ci\u003eAny \u003c\/i\u003eLevel in a Factory. \u003cb\u003e11 \u003c\/b\u003eIndustry Applications of Production Flow Analysis by IE Students. \u003cb\u003e12 \u003c\/b\u003eProduction Flow Analysis Using Metrics-Aided Visual Assessment of Material Flow Diagrams. \u003cb\u003e13 \u003c\/b\u003eProduct Mix Segmentation. \u003cb\u003e14 \u003c\/b\u003eDetermining the Correct Layout Shape for a High-Mix Machining Cell. \u003cb\u003e15 \u003c\/b\u003eLessons Learned from Implementing the Lean Principles in a Single High-Mix Low-Volume Make-To-Order Compressor Parts Machining Cell. \u003cb\u003e16 \u003c\/b\u003eHow Cell Formation Drives the Implementation of Job Shop Lean. \u003cb\u003e17 \u003c\/b\u003eHow to Make a Machine Shop Lean \u003ci\u003eand \u003c\/i\u003eFlexible. \u003cb\u003e18 \u003c\/b\u003eHow to Make a Custom Fabrication Shop Lean \u003ci\u003eand \u003c\/i\u003eFlexible. \u003cb\u003e19 \u003c\/b\u003eIntroduction to Operations Scheduling for High-Mix Low-Volume Manufacturers. \u003cb\u003e20 \u003c\/b\u003eFinite Capacity Scheduling of a Flexible and Lean (FLean) Machining Cell. \u003cb\u003e21 \u003c\/b\u003eClassroom Tutorial on the Design of a Cellular Manufacturing System. \u003cb\u003e22 \u003c\/b\u003eTeaming Industrial Engineers with Employees to Improve a Shipping Department. \u003cb\u003e23 \u003c\/b\u003eImplementation of Job Shop Lean in a Forge Shop. \u003cb\u003e24 \u003c\/b\u003eImplementation of Job Shop Lean in a CNC Machine Shop. \u003cb\u003e25 \u003c\/b\u003eImplementation of Job Shop Lean Using a One-Cell-at-a-Time Approach. \u003cb\u003e26 \u003c\/b\u003eEducational and Training Resources for Job Shop Lean. \u003cb\u003e27 \u003c\/b\u003eIntroduction to Value Network Mapping. \u003cb\u003e28 \u003c\/b\u003eStarter Advice for Implementing Job Shop Lean. Index\u003c\/p\u003e","brand":"Taylor \u0026 Francis","offers":[{"title":"Default Title","offer_id":51019954618711,"sku":"9781498740692","price":52.24,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0817\/1739\/5799\/files\/9781498740692.jpg?v=1750781867","url":"https:\/\/bookcurl.com\/products\/job-shop-lean-9781498740692","provider":"Book Curl","version":"1.0","type":"link"}